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China, Chinese Advanced Plastic Bottle Recycling and Washing Machine Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic Recycling MachineHigh-Efficiency Recycling LinePlastic Bottle Washing Line
Suzhou Aceretech Machinery Co., Ltd.
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Product Description Product DescriptionAs we all know, the recycling of PET bottles is the most important part of plastic recycling today, and ACERETECH has also focused on the research of PET recycling for many years.Usually we have the following steps to deal with complete PET bottles, sorting → crushing → washing → drying.PET waste bottles are dirty and must undergo strict washing before granulation to remove oil, dust and other sundries. In addition, waste PET bottles are often accompanied by accessories such as bottle caps, labels, and bottom brackets, because they are usually made of made of PP/PE and other materials, they are incompatible with PET. Therefore, in the recycling and pelletizing process of waste PET bottles, these accessories must be sorted out separately.Product ParametersDevice parametersSizeCapacityMotor PowerEquipment footprintAWS-PET101000kg/h220KW250m 2AWS-PET202000kg/h260KW350m 2AWS-PET303000kg/h380KW500m 2AWS-PET404000kg/h500KW700m 2Unit energy consumptionContentAverage energy consumption per ton of bottleElectricity70-90KWWater1-1.5TCompressed air0.5-1m3Steam (optional)250-400KGDetergent (optional)4-8KGBottle quality referenceDescriptionAA(ppm)A(ppm)PVC content≤25≤100PE/PP/colored bottle/metal/other≤75≤100Total impurity≤100≤200Product DetailsCHAIN PLATE CONVEYORThe PET plastic bottle washing line is equipped with chain plate conveyor, which is wide and convenient for the transportation of plastic waste bottlesDE-BALERDe-baler is mainly used to break up compacted waste plastic bottles, so that they can be loosened and better entered into the next process.BELT CONVEYORConveying raw materials into next parts. Controlled by inverter, belt speed is adjustable.Function: bottles conveyingWidth of belt: 1000mmBasic material of belt: PVCMotor power: 2.2KWTROMMELFunction: remove stone, dust, loosen caps and small metalBasis material: Galvanized carbon steelFrame: Carbon steel Diameter of barrel : 1500mmLength : 5000mmMotor power: 5.5KWThe hole diameter:50mm FERROUS REMOVERFunction: Equipped above the conveyor belt, used to remove iron, chromium, manganese and other ferrousPower:3KWLABEL REMOVERFunction: remove above 90% labels for both common and compressed bottleNo flakes waste and no water consumptionMotor power: 15KWSuction fan power: 5.5KWRotary blade : 42pcs ( teeth 378pcs )Fixed blade : 45sets * 4 = 180pcs ( teeth 1080pcs )PRE-WASHERFunction: bottle washing, remove small size impurity, decrease the working pressure for down stream. Tank body SS304Diameter:1500mmLength:6000mmMotor power:7.5KWPower of screw:2.2KWDiameter : 250mmSCREW LOADEREquipped with multiple rolling screws, the material is screened by rolling, and the impurities can fall from the gap to the impurity receiving port below.DISK SEPARATOREquipped with a disk separator, PET plastic bottles pass through the bouncing screen to remove loose impurities, labels, caps, etc.BOTTLE SORTING MACHINEThe material sorting of the whole bottle can be sorted according to factors such as the color required by the customer, and the PET bottle of the same color category can be carried out to the next process.MANUAL SORTINGThe material is divided into two double stations through manual sorting for manual sorting.CRUSHERDivide large-size raw materials into relatively uniform small-size raw materials through crushing.Crushing bottle to small flakes.SCREW LOADERFunction: PET flakes conveyingMotor power: 4KWDia. of screw: 310mmPart contact with raw materials: stainless steelSEPARATION FLOATING TANKFunction: wash flakes and remove floating material as PP,PE and Caustic SodaMotor power of screw loader: 5.5KWMotor power of thumbwheel: 0.55KWQuantity of thumbwheel: 3 setsDia. of screw:250mmPart contact with raw materials: stainless steel<Equipped with water tank and pumpLABEL SEPARATORRemove impurities such as residual PET bottle labelsHOT WASHERFunction: after hot washing, it's easier to remove oil, glueMotor power: 5.5KWVolume of hot chamber≈4.07 m3Outer layer: Carbon steel Inner layer: stainless steel Middle layer: rock wool for insulationCaustic soda percentage:1-2%Temperature of hot water:70-90 centigradeNon-stop flakes feeding and loading outHIGH SPEED FRICTION WASHERFunction: remove the glue and dirty Motor power: 30KWMotor power of water pump:1.5KWRotary speed of screw: 1200rpmPart contact with raw materials: stainless steelCENTRIFUGAL DRVERFunction: Drying and flakes moisture reach 2%Motor power: 22KWMotor of cover open:0.75KWRotary speed of screw: 2200rpmPart contact with raw materials: stainless steelPIPELINE DRVERFunction: hot air drying, moisture < 1%Heating power: 48KW,if adopt steam heating, this electric consumption will be saved Power of blowing motor:5.5KWPower of suction motor: 5.5KWVIBRATION DRYERDrying of washed PET bottle flakes through a vibrating sieveCONTROL SYSTEMWith CE/TUV/ISO standard, all parameters can be set on the touch screen.1.Electric control component:e.g. Circuit-breaker, AC contact, press button, pilot lamp. 2.For electrical controlling of the entire system.3.Safety interlock principle.4.All electrical units: LS,ABB.Company ProfileFAQYOU ARE WELCOME TO OUR FACTORY AT ANY TIME* ACERETECH is original manufacturer.* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.* Each component before assembly needs strict control by inspecting personnel.* Each assembly is in charge by a master who has working experience for more than 15 years* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factoryTHE AFTER-SALE SERVICE OF ACERETECH MACHINERY* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.* After the commissioning, we will package the equipment by the standard export package for shipment.* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.
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