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China, Chinese Rotary Plasma Cleaner Equipment for Plastic and Rubber Plasma Cleaning Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Pre Press EquipmentAtmospheric Plasma Treatment220V Surface Treatment
Keylink Technology Co., Ltd.
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Product Description Product ParametersPL-5050H (old big case)Technical specificationNozzle models availableNozzle treatment areaModelInterface displayThree and a half LED digital tubeR17 Rotate nozzle 1616mmPL-JX-022-1rated supply voltageAC220V ±10%R03 Rotate nozzle 2020mmPL-JX-004-1Plasma output power1000VAR04 Rotate nozzle 3030mmPL-JX-006-1Input current4.0-6.0AR21 Rotate nozzle 4040mmPL-JX-008-1Supply frequency20kHzR05 Rotating nozzle 5050mmPL-JX-010-1Air source requirementExternal air source (gas consumption 60L/minR23 Rotate nozzle 7075mmPL-JX-014-1Air source input pressure≥0.6Mpa Air pressure operating range0.1-0.25Mpa ModeSignal Mode/ Encoder Mode Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤75mmBracketDovetail supportChassis dimensions (including components)690(L)*280(W)*485(H)mmNet weight26kgDimensions of the outer packing box795*345*540mmGross weight33kgDetection functionAir pressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePET (polyethylene terephthalate) foils are esteemed across a multitude of industries for their superior strength, crystal-clear transparency, robust chemical resistance, and excellent barrier properties. Their remarkable versatility and eco-friendly recyclability make them the go-to choice for both routine and highly specialized applications.Applications of PET Foils in PrintingExplore a comprehensive and structured overview of applications where printing on PET foils is not just needed but ideal:1. PackagingFood Packaging: Perfectly suited for snack bags, wrappers, and metallized films, PET foils provide exceptional barriers against moisture, oxygen, and aromas, preserving freshness and extending shelf life.Pharmaceuticals: Essential for creating blister packs and sterile packaging solutions that ensure protection from moisture and contamination. 2. ElectronicsInsulation Films: Act as vital protective layers in cables, capacitors (functioning efficiently as dielectric films), and flexible printed circuits.3. Printing & LabelsDurable Labels: Widely used in product labels, electronics, and machinery, they are prized for their high tear resistance and longevity.Lamination Films: Ideal for safeguarding documents, ID cards, and credit cards.Graphic Arts: Whether for banners, decals, or holograms, PET foils offer outstanding printability and durability to enhance visual appeal.4. AutomotiveProtective Films: Deployed for paint protection and stylish decorative interior foils, safeguarding vehicle aesthetics.5. MedicalSterile Packaging: Guarantees the integrity and extended longevity of crucial medical devices.6. IndustrialRelease Liners: Serve as essential carriers for adhesives and composite materials.7. TextilesLaminated Fabrics: Innovatively create waterproof and weather-resistant materials, perfect for outdoor gear and apparel.8. Specialty Applications3D Printing: Utilized as versatile substrates or support materials.Arts & Crafts: Ideal for creating stencils and transparent overlays, unleashing creativity.The Challenge of Printing on PET FoilsPrinting on PET foils presents a unique challenge due to their inherently low surface energy. To elevate printing quality on PET foils through plasma surface treatment, adhere to this meticulously structured approach designed to optimize both ink adhesion and print durability:1. Plasma Type and Gas SelectionOxygen PlasmaStrategically introduces polar functional groups such as -OH and -COOH to significantly boost surface energy.Remarkably enhances wettability, particularly effective for water-based and solvent-based inks.Nitrogen or Argon PlasmaAugments cross-linking capabilities or provides subtle etching for robust mechanical interlocking.Especially advantageous for UV-curable inks.Mixed Gases (e.g., O + Ar)Combines the power of chemical activation with physical etching.Expertly tailors surface roughness to maximize ink anchoring performance.2. Key Parameters OptimizationPower: Low power settings are suitable for atmospheric plasma treatments, while high power is recommended for vacuum systems to achieve optimal results.Treatment Time: Optimize your atmospheric system for swift and efficient operation, maintaining speed without compromise.Pressure:Vacuum plasma: Maintain 0.1-1 mbar to ensure a consistently uniform treatment for optimal results.Atmospheric plasma: Seamlessly operates at ambient pressure, perfect for inline processing to enhance throughput.Distance: Precisely adjust according to the plasma source and PET material to ensure consistent uniformity and effective heat management.3. Equipment ConsiderationsAtmospheric PlasmaPerfectly suited for high-speed roll-to-roll printing applications, such as packaging and labels.Low-Pressure PlasmaTailored for exacting precision treatment in electronics or medical packaging sectors.Plasma Jet ArraysGuarantees uniform treatment across wide-format PET foils, achieving comprehensive coverage.4. Surface ActivationChemical ModificationEnhances the surface by adding polar groups that amplify surface energy; target a contact angle of less than 40°.Significantly improves ink wetting and adhesion for superior application.Physical EtchingCreates nano-scale roughness (10-50 nm Ra) for enhanced mechanical bonding of inks, supporting durability.CleaningEffectively removes oils, additives, or dust that can impede adhesion, ensuring a pristine surface.5. Post-Treatment HandlingImmediate Printing: Proceed with printing within 15-60 minutes to prevent hydrophobic recovery and retain surface activation.Storage: For delayed printing, store in dry, inert environments like a nitrogen atmosphere to preserve treated surfaces.Primers: Apply adhesion promoters, such as silanes, to guarantee long-term durability and performance.6. Characterization and ValidationContact Angle Measurement: Strive for a contact angle of less than 40° with water, affirming the hydrophilicity of the surface.Ink Adhesion Tests:Conduct Tape Test (ASTM D3359) to evaluate peel resistance and ensure adhesion quality.Perform abrasion resistance tests using equipment like the Sutherland Rub Tester for durability assessment.Surface Analysis:Utilize XPS/FTIR for the verification of oxygen-functional groups, confirming surface chemistry.Employ AFM to measure surface roughness, targeting an Ra of 10-50 nm for optimal texturing.7. Industrial Implementation TipsUniformity: Incorporate rotating electrodes or multi-jet arrays in roll-to-roll systems for consistent coverage.Ink Compatibility:Hydrophilic surfaces are ideal for water-based inks, enhancing application.Moderate roughness improves anchoring for solvent or UV inks, ensuring robust adhesion.Pre-Treatment Cleaning: Utilize ionized air or mild solvents, such as isopropyl alcohol, to efficiently remove dust and static.8. Troubleshooting Common IssuesPoor Ink AdhesionConsider increasing plasma power or time for enhanced adhesion.Switch to oxygen plasma for improved results if necessary.Verify surface for contamination to ensure optimal treatment.Over-TreatmentIf PET becomes brittle or discolored, reduce plasma power or time to maintain material integrity.Ink Spreading IssuesEnhance surface energy meticulously to harmonize with ink's specific viscosity and optimal flow characteristics, ensuring seamless adhesion and flawless print quality.By meticulously fine-tuning plasma surface treatment parameters and seamlessly integrating them into your production line, you can dramatically enhance ink adhesion and boost print durability on PET foils. This ensures vibrant, enduring prints that captivate, all while maintaining top-notch production efficiency.Collaborate with Keylink TechnologyKeylink Technology is your specialist in atmospheric and low-temperature plasma systems. We provide both standard and bespoke solutions perfectly aligned with your PET printing needs. Reach out to us for material testing and elevate your print quality with our expert surface treatment solutions, designed to surpass expectations.Company ProfileCertificationsExhibitionPackaging & ShippingFAQ1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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