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China, Chinese Pl-5050 Clean Machine: Efficient Atmospheric Plasma Surface Treatment, 220V1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Pre Press Equipment220VAtmospheric Plasma TreatmentEfficient Plasma Surface Treatment
Keylink Technology Co., Ltd.
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Product Description Product ParametersPL-5050H (old big case)Technical specificationNozzle models availableNozzle treatment areaModelInterface displayThree and a half LED digital tubeR17 Rotate nozzle 1616mmPL-JX-022-1rated supply voltageAC220V ±10%R03 Rotate nozzle 2020mmPL-JX-004-1Plasma output power1000VAR04 Rotate nozzle 3030mmPL-JX-006-1Input current4.0-6.0AR21 Rotate nozzle 4040mmPL-JX-008-1Supply frequency20kHzR05 Rotating nozzle 5050mmPL-JX-010-1Air source requirementExternal air source (gas consumption 60L/minR23 Rotate nozzle 7075mmPL-JX-014-1Air source input pressure≥0.6Mpa Air pressure operating range0.1-0.25Mpa ModeSignal Mode/ Encoder Mode Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤75mmBracketDovetail supportChassis dimensions (including components)690(L)*280(W)*485(H)mmNet weight26kgDimensions of the outer packing box795*345*540mmGross weight33kgDetection functionAir pressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePET (polyethylene terephthalate) foils are celebrated across various sectors for their exceptional strength, crystal-clear transparency, outstanding chemical resistance, and superior barrier capabilities. Their unmatched adaptability and environmentally friendly recyclability make them the prime choice for both everyday uses and niche applications.Applications of PET Foils in PrintingDiscover the diverse applications of PET foils where printing is not just an option but a necessity:1. PackagingFood Packaging: Essential for crafting snack bags, wrappers, and metallized films that provide robust barriers against moisture, oxygen, and aromas.Pharmaceuticals: Integral in creating blister packs and sterile packaging that shield against moisture and contamination. 2. ElectronicsInsulation Films: Serve as crucial protective layers in cables, capacitors (as dielectric films), and flexible printed circuits.3. Printing & LabelsDurable Labels: Widely used in product labels, electronics, and machinery for their remarkable tear resistance.Lamination Films: Perfect for enhancing documents, ID cards, and credit cards with added protection.Graphic Arts: Ideal for banners, decals, and holograms, thanks to PET's excellent printability and longevity.4. AutomotiveProtective Films: Commonly utilized for paint protection and adding a decorative touch to interior foils.5. MedicalSterile Packaging: Ensures the safety, sterility, and longevity of critical medical devices.6. IndustrialRelease Liners: Serve as essential carriers for adhesives and composites in industrial applications.7. TextilesLaminated Fabrics: Used to create waterproof and weather-resistant textiles perfect for outdoor gear and apparel.8. Specialty Applications3D Printing: Serve as reliable substrates or support materials in 3D printing processes.Arts & Crafts: Ideal for creating stencils and transparent overlays in artistic endeavors.The Challenge of Printing on PET FoilsPrinting on PET foils presents unique challenges due to their inherently low surface energy. To elevate the printing quality, employing plasma surface treatment is key. This method is tailored to enhance ink adhesion and ensure print durability through the following steps:1. Plasma Type and Gas SelectionOxygen PlasmaIntroduces polar functional groups (-OH, -COOH) to significantly boost surface energy.Enhances wettability, making it especially effective for water-based and solvent-based inks.Nitrogen or Argon PlasmaImproves cross-linking or provides subtle etching for mechanical interlocking prowess.Invaluable for UV-curable inks, providing enhanced performance.Mixed Gases (e.g., O + Ar)Merges chemical activation with precise physical etching.Customizes surface roughness to optimize ink anchoring and adhesion.2. Key Parameters OptimizationPower: Set low for atmospheric plasma systems; high for vacuum systems to achieve desired results.Treatment Time: Highly efficient for atmospheric systems, ensuring swift and seamless operations.Pressure:Vacuum plasma: Achieve a precise 0.1-1 mbar for unmatched uniform treatment across surfaces.Atmospheric plasma: Operates seamlessly at ambient pressure, ideal for efficient inline processing.Distance: Expertly adjust based on plasma source and PET material for optimal uniformity and precise heat management.3. Equipment ConsiderationsAtmospheric PlasmaPerfect for high-speed roll-to-roll printing applications, such as packaging and labels.Low-Pressure PlasmaTailored for precision treatment, making it indispensable for electronics and medical packaging solutions.Plasma Jet ArraysGuarantee uniform treatment across expansive wide-format PET foils with precision.4. Surface ActivationChemical ModificationImparts polar groups that significantly increase surface energy (targeting a contact angle of < 40°).Drastically improves ink wetting and ensures superior adhesion.Physical EtchingCreates nano-scale roughness (10-50 nm Ra) for enhanced mechanical bonding of ink.CleaningEfficiently removes oils, additives, and dust to enhance adhesion potential.5. Post-Treatment HandlingImmediate Printing: Proceed with printing within 15-60 minutes to prevent hydrophobic recovery and maintain surface readiness.Storage: Preserve in dry, inert environments, such as a nitrogen atmosphere, if printing is postponed.Primers: Employ adhesion promoters like silanes to ensure long-lasting durability.6. Characterization and ValidationContact Angle Measurement: Aim for a contact angle of < 40° for water, confirming hydrophilicity.Ink Adhesion Tests:Conduct Tape Test (ASTM D3359) for assessing peel resistance.Perform abrasion resistance tests using tools like the Sutherland Rub Tester.Surface Analysis:Utilize XPS/FTIR for comprehensive verification of oxygen-functional groups.Use AFM to accurately measure roughness, targeting Ra 10-50 nm for optimal results.7. Industrial Implementation TipsUniformity: Employ rotating electrodes or multi-jet arrays for uniform results in roll-to-roll systems.Ink Compatibility:Water-based inks: Best suited for hydrophilic surfaces.Solvent/UV inks: Beneficial moderate roughness enhances anchoring capabilities.Pre-Treatment Cleaning: Apply ionized air or mild solvents, such as isopropyl alcohol, to effectively remove dust and static.8. Troubleshooting Common IssuesPoor Ink AdhesionBoost plasma power or increase treatment time for improved adhesion.Consider transitioning to oxygen plasma for enhanced effectiveness.Inspect for potential surface contamination that might hinder results.Over-TreatmentLessen plasma power or reduce exposure time if PET becomes brittle or shows discoloration.Ink Spreading ChallengesEnhance surface energy levels to perfectly align with the viscosity and flow characteristics of your ink.Strategically fine-tune the plasma surface treatment parameters and seamlessly incorporate them into your production line. This not only dramatically boosts ink adhesion and print resilience on PET foils but also fosters vibrant, enduring prints while preserving production efficiency.Collaborate with Keylink TechnologyAt Keylink Technology, we are pioneers in both atmospheric and low-temperature plasma systems. We provide an array of solutions, from standard offerings to bespoke innovations, all designed to address your specific PET printing requirements. Reach out to us to explore the potential of your materials and revolutionize your print quality with our expert surface treatment solutions.Company ProfileCertificationsExhibitionPackaging & ShippingFAQ1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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