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China, Chinese Electronic Industry Plasma Machine for Surface Cleaning Activation in Industrial Production1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Pre Press EquipmentAtmospheric Plasma MachineSurface Treatment Machine
Keylink Technology Co., Ltd.
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Product Description Product ParametersPL-5050H (old big case)Technical specificationNozzle models availableNozzle treatment areaModelInterface displayThree and a half LED digital tubeR17 Rotate nozzle 1616mmPL-JX-022-1rated supply voltageAC220V ±10%R03 Rotate nozzle 2020mmPL-JX-004-1Plasma output power1000VAR04 Rotate nozzle 3030mmPL-JX-006-1Input current4.0-6.0AR21 Rotate nozzle 4040mmPL-JX-008-1Supply frequency20kHzR05 Rotating nozzle 5050mmPL-JX-010-1Air source requirementExternal air source (gas consumption 60L/minR23 Rotate nozzle 7075mmPL-JX-014-1Air source input pressure≥0.6Mpa Air pressure operating range0.1-0.25Mpa ModeSignal Mode/ Encoder Mode Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤75mmBracketDovetail supportChassis dimensions (including components)690(L)*280(W)*485(H)mmNet weight26kgDimensions of the outer packing box795*345*540mmGross weight33kgDetection functionAir pressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePET (polyethylene terephthalate) foils celebrated in various industries for their exceptional strength, transparency, chemical resistance, and enhanced barrier properties. Their inherent versatility and recyclability seamlessly adapt to both everyday uses and specialized applications.Applications of PET Foils in PrintingDive into this structured overview that highlights their pivotal applications where printing is a necessity:1. PackagingFood Packaging: Essential for snack bags, wrappers, and metallized films, offering robust moisture, oxygen, and aroma barriers.Pharmaceuticals: Ideal for blister packs and sterile packaging, securing protection against moisture and contamination. 2. ElectronicsInsulation Films: Serve as vital protective layers in cables, capacitors (as dielectric films), and flexible printed circuits.3. Printing & LabelsDurable Labels: Widely used for product labels, electronics, and machinery, thanks to their remarkable tear resistance.Lamination Films: Applied to documents, ID cards, and credit cards for enhanced longevity.Graphic Arts: Banners, decals, and holograms thrive with PET's superior printability and durability.4. AutomotiveProtective Films: Essential for paint protection and decorative interior foils.5. MedicalSterile Packaging: Guarantees the safety and longevity of medical devices.6. IndustrialRelease Liners: Act as essential carriers for adhesives and composites.7. TextilesLaminated Fabrics: Create waterproof and weather-resistant materials, perfect for outdoor gear.8. Specialty Applications3D Printing: Utilized as substrates or support materials, enhancing versatility.Arts & Crafts: Perfect for stencils and transparent overlays, expanding creative possibilities.The Challenge of Printing on PET FoilsNavigating the challenges of printing on PET due to its low surface energy can be effortlessly overcome. To elevate printing quality on PET foils, leverage plasma surface treatment with this structured methodology to optimize ink adhesion and print durability:1. Plasma Type and Gas SelectionOxygen PlasmaIntroduces polar functional groups (-OH, -COOH) to significantly increase surface energy.Enhances wettability, especially effective for water-based and solvent-based inks.Nitrogen or Argon PlasmaBoosts cross-linking or provides mild etching for superior mechanical interlocking.Particularly beneficial for UV-curable inks.Mixed Gases (e.g., O + Ar)Combines the power of chemical activation with physical etching.Tailors surface roughness to perfect ink anchoring.2. Key Parameters OptimizationPower: Maintain low for atmospheric plasma; elevate for vacuum systems.Treatment Time: Keep shorter for atmospheric systems to sustain speed.Pressure:Vacuum plasma: Operates between 0.1-1 mbar to ensure uniformly treated surfaces, perfect for precision applications.Atmospheric plasma: Functions at ambient pressure, seamlessly integrating with inline processing for consistent results.Distance: Fine-tune the setup based on the plasma source and specific PET material, guaranteeing even treatment and optimal heat management.3. Equipment ConsiderationsAtmospheric PlasmaPerfect for high-speed roll-to-roll printing applications such as packaging and labels, offering efficiency and quality.Low-Pressure PlasmaTailored for precise treatments in specialized fields like electronics or medical packaging, ensuring reliability and performance.Plasma Jet ArraysGuarantees consistent treatment across extensive PET foil formats, enhancing productivity and effectiveness.4. Surface ActivationChemical ModificationStrategically adds polar groups to boost surface energy, aiming for a contact angle under 40° to optimize adhesion.Significantly improves ink wetting and bonding, bolstering the overall print quality and durability.Physical EtchingEnhances the surface with nano-scale roughness (10-50 nm Ra), fostering superior mechanical ink bonding.CleaningEfficiently eliminates oils, additives, or dust that could impede adhesion, ensuring a pristine surface ready for printing.5. Post-Treatment HandlingImmediate Printing: To prevent hydrophobic recovery, print within 15-60 minutes post-treatment for best results.Storage: If printing is postponed, store in dry, inert conditions such as a nitrogen atmosphere to preserve surface quality.Primers: Employ adhesion promoters like silanes to ensure long-term durability and resilience of the printed surfaces.6. Characterization and ValidationContact Angle Measurement: Strive for a contact angle below 40° with water to verify the surface's hydrophilicity.Ink Adhesion Tests:Conduct Tape Test (ASTM D3359) to assess peel resistance, ensuring robust ink adhesion.Perform abrasion resistance tests, such as with a Sutherland Rub Tester, to gauge durability.Surface Analysis:Use XPS/FTIR techniques for oxygen-functional group verification, ensuring chemical compatibility.Employ AFM for roughness assessment, targeting a Ra range of 10-50 nm for optimal surface texture.7. Industrial Implementation TipsUniformity: Achieve consistency using rotating electrodes or multi-jet arrays within roll-to-roll systems.Ink Compatibility:For water-based inks, ensure a hydrophilic surface, while moderate roughness aids anchoring of solvent/UV inks.Solvent/UV inks: Moderate roughness enhances anchoring.Pre-Treatment Cleaning: Clean surfaces with ionized air or gentle solvents like isopropyl alcohol to remove dust and static efficiently.8. Troubleshooting Common IssuesPoor Ink AdhesionAlleviate this by increasing plasma power or exposure time for more effective surface activation.Consider employing oxygen plasma to enhance surface energy and ink bonding.Ensure surfaces are free from contaminants that may impede adhesion.Over-TreatmentIf PET becomes brittle or discolored, reduce plasma power or time to preserve material integrity.Ink Spreading IssuesEnhance the surface energy to perfectly complement ink viscosity, ensuring optimal flow behavior. Experience seamless application and superior results!Integrate precisely optimized plasma surface treatment parameters into your production line to dramatically enhance ink adhesion and print durability on PET foils. Unlock the potential for vivid, long-lasting prints while preserving peak production efficiency.Collaborate with Keylink Technology to elevate your business and achieve unparalleled success!At Keylink Technology, we are renowned for specializing in atmospheric and low-temperature plasma systems. We provide both standard and bespoke solutions that are meticulously tailored to your PET printing requirements. Reach out to us to test your materials and significantly elevate your print quality with our expert surface treatment solutions.Company ProfileCertificationsExhibitionPackaging & ShippingFAQ1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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