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China, Chinese 2000kg/H Pet Washing Plant Waste Bottle Crushing Washing Recycling Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic Recycling MachinePet Washing PlantPet Bottle Recycling Machine
ZHANGJIAGANG RETECH MACHINERY CO., LTD.
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Product Description 2000kg/H Pet Washing Plant Waste Bottle Crushing Washing Recycling MachineRETECH's PET bottle washing line is the ideal solution for processing dirty PET bottle bales into "hot washed" PET flakes. Using our standard series of high-tech recycling machinery, the PET flakes produced are not only clean, but contaminant-free making them perfect for use in producing polyester staple fiber or further processing into plastic granules via pelletizing.Product OverviewPET Bottle Washing Line Description:The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The pet bottle washing line's main purpose is to intend to get clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper clips, etc.The PET bottle recycling line is divided into unpacking, washing, sorting, detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps.PET Bottle Washing Line Technical Features:1. High automation level, try best to reduce your cost on labor(especially for three shifts)and ensure high processing capacity: 100-2000kg/hr.2. Friendly control system(PLC integrated & separated control on each machine)and Touch screen panel, easy for operation, monitor and emergency stop.3. All parts contacting plastic material and water are made of high-quality 304 stainless steel; Ensuring no second pollution to flakes.4. This PET bottle washing line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles be the PET granule material and in order to produce new PET bottles.Our PET plastic recycling plant's overview:Process:Bale breaker--Elevated bel conveyor--Trommel--Belt conveyor-Mechanical label remover(with water)--Belt conveyor--metal detector--Manual sorting table--belt conveyor-crusher/granulator--screw feeder--hot washer--screw feeder--horizontal friction washer--floating tanks--screw feeder-dewatering machine--hot air pipeline drying system--loosened labels separator-SiloProduct flowchartProduct details1. Belt conveyorFunction: Conveying the PET bottle to the next step, such as bale opener, crusher etc. 2. TrommelFunction: Raw waste PET bottle has a lot of sands, small stones, metals, whcih can screen some by this machine, to make better washing effect.3. Mannual Separating tableFunction: Machanical separating labels rate is 95-98%, it is not 100%, so we need people choose out the bottle with label and metal bottle by hands. Which will incrase the finals PET bottle's quality.4. CrusherFunction: Crushing the PET bottle into small pieces.The screen under crusher could be customized, usully it si 12mm. 5. Floating washerFunction: PET flakes will drop into the cold water to wash fully. The rotor on the floating tank can push the PET flakes moving on to arrived next machine.6. Hot washer(1)Both electrical heating and steam heating for option.(2)Caustic soda concentration: about 1-2%(3)Full Stirring paddles with motor power:4-7.5kw(4)With Special paddles inside to stir the flakes with water,flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.(5)PH value automatic detect & control system.(6)Temperature controller(7)Hot water can be reused through our special design, Enegy saving 15%-20%(8)Bottle caps separating & collecting design. 7. Dewatering Machine(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discharging, no blocking.(2)Adopt high-speed heavy-duty bearings, staineless steel spindles and baldes, dynamically balanced.(3)Automatic screen cleaning device which is driven by air pressure, labor saving.(4)Adopt container for collecting waste water & residue at the bottom.Rotation speed:2000rpm. (5)Dewatering rate:98.5% Material ProcessedProduct ParametersDescription of final product:Item.DescriptionResult1Grade:Recycled flakes, hot washed by steam 80-90 degree2Color:100% clear, white, Blue/Green3Water content:≤1.5%4Stacking density:0.25-0.35g/m35Flakes Size:6-14mm(the size can be designed according to customer request)8-12mm≥90%≥12mm:≤2%Fine granule:≤3%Powder: ≤5%6Transparency:90%7PVC content<20ppm8Impurities:<100ppmEquipment Details: No.ProcessMachineDescription1Break the compacted bales(Optional)Bale OpenerAs PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, they must first be unpacked before the bottles can flow freely onto the belt conveyor system.2Primary separation of sand and gravelTrommelRemove small contaminants such as broken glass, paper/cardboard, metals, and rocks.3Remove the labelLabel Remove machineRemove the label from the bottles.4Sort out different color bottles, and labelsSorting ConveyorPicking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional.5Crushing PET Bottles into PET FlakesWet CrusherUsing a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size.6The First Time Floating washing the PET flakesFloating WasherA way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float.7Break down the oil & glueHot WasherUse the hot water and chemical to break down the oil and glue on the PET bottles.8Separating the contaminationHigh-Speed Friction WasherThe friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.9The Second Time Floating washing the PET flakesFloating WasherIt is used in cleaning pet flakes, making the flakes cleaner and whiter.10Dry the PET flakesDewatering MachineThe dewatering machine uses centrifugal force to spin water moisture off the PET flakes.11Hot air to dry the PET flakesPipeline DryerUsing the hot air to take the humidity away from the clean material.Company ProfilePackaging & ShippingOur ServiceTHE AFTER-SALE SERVICE OF RETECH MACHINE!1. After finish the production, we will report the production line, take photos, videos and send them to customers via mail or instant tools.2. After the commissioning, we will package the equipment by standard export package for shipment.3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.
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