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China, Chinese Versatile PE PP Flakes Pelletizing for Post Consumer Film Recycling1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic Recycling MachinePost Consumer Film PelletizingPE PP Flakes Pelletizing
Zhangjiagang City Yili Technology Co., Ltd.
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Product Description Applicable Material: Our innovative machinery effortlessly processes a wide range of materials, including HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS, offering unmatched versatility to meet your specific recycling needs.IntroductionIntroducing the cutting-edge ZL series compacting and pelletizing system, a marvel that seamlessly integrates crushing, compacting, plasticization, and pelletizing into a single efficient step. Designed for excellence in plastics recycling and pelletizing, it is the ultimate solution for transforming plastics film, raffias, filaments, bags, woven bags, and foaming materials into high-quality pellets.The superior end product emerges in pellet form, ready to be seamlessly integrated into production lines for applications such as film blowing, tube extrusion, and injection molding, ensuring superior quality and efficiency.It consists of two sets of Single-Screw Extruders , expertly crafted to handle materials with heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity content. Equipped with a double filtration system and multiple exhaust features, it meets the highest demands. The underwater cutting technology excels in handling various polymer types and high viscosity, achieving exceptional capacity compared to traditional spaghetti cutting. This advanced pelletizing line offers automatic production, easy operation, low noise, and superior granule quality.YILI Machinery stands at the forefront of innovation, specializing in the development, production, and sales of comprehensive waste recycling solutions. For those in pursuit of a dependable Plastics Recycling Machine manufacturer, your search ends here. Contact us with any questions, inquiries, or concerns, and experience our swift and attentive service tailored to your needs.Technical Specification ModelCapacity (kg/hr)Screw Size (mm)L/D ratioEnergy consumption(kw/kg)ZL80-100150-20080/10030/80.35-0.4ZL100-120250-350100/12030/80.35-0.4ZL120-150400-500120/15030/80.35-0.4ZL150-180600-700150/18030/80.35-0.4ZL180-200800-1000180/20030/80.35-0.4Tech Features & AdvantagesExperience the pinnacle of automation with our high-efficiency, environmentally friendly, and energy-saving operations.Our system is adaptable to various cutting solutions, including water ring, strand, and underwater cutting, catering to diverse raw materials and production requirements with precision. Automated plate screen changers and non-stop back-pulse self-cleaning systems reduce manual labor while enhancing operational efficiency and convenience. With a dual filtration system, featuring preliminary filtering in the first extruder and fine filtering in the second, we guarantee the production of premium-grade pellets. The second extruder's temperature is customizable based on the first extruder's output, complemented by a water cooling system to ensure optimal material processing conditions.Designed for diverse material processing, our production line supports multiple material types, offering significant investment savings. Main Machines For the lineFeeding belt conveyorOur standard belt conveyor is the ideal feeding solution, efficiently channeling soft plastic waste such as scraps, filaments, raffias, and films to the cutter compactor. For film rolls, our roller haul-off feeding option ensures seamless integration. With inverter-controlled speed synchronized with the compactor's current, automatic feeding is achieved, enhancing operational precision. Metal detectorChoose our optional metal detector for enhanced safety, detecting metals within materials to prevent damage to compactor knives. Upon metal detection, the detector triggers an alarm and halts the belt conveyor, enabling operators to remove the metal and restart the process smoothly. Select from top German or Chinese brands to meet your specific requirements.Cutter compactorExperience unparalleled efficiency with our Cutter Compactor, expertly engineered to synergize with fixed knives on the compactor body's sides and dynamic rotary knives at the compactor's base. This innovative design effortlessly transforms materials into manageable pieces while inducing slight agglomeration, effectively expelling moisture and facilitating a seamless transition to extrusion. As the compactor operates, cutting and friction naturally elevate internal temperatures, all managed by an automatic over-temperature cooling system. Atop the compactor, an exhaust device diligently extracts moisture and dust during operation, ensuring optimal performance. Two-Stage ExtrudersOur advanced pelletizing line boasts a dual single-screw extruder configuration, ideal for processing heavily printed, highly contaminated, low fluidity, temperature-sensitive, and high-moisture content materials. This sophisticated system excels at removing moisture and impurities post-granulation, featuring multiple exhaust points and filtration stages to produce superior granules that meet stringent quality standards.Melt FilterUtilize our state-of-the-art double-column melt filtration systems, offering expansive filtering areas and capable of withstanding pressures exceeding 25Mpa. Depending on specific filtering requirements, customers can select either double-column or plate-type filters, with options for multilayer mesh inserts to enhance pellet quality through superior filtration.Underwater PelletizerThe Underwater Cutting System is meticulously crafted for handling materials with high flow rates and viscosity, notoriously challenging to cut. Customers can opt for water ring or spaghetti cutting alternatives based on material properties and capacity needs, with our expert guidance ensuring the perfect match for optimal cutting performance. For materials with high viscosity that challenge traditional cutting methods, our system offers flexible solutions like water ring and spaghetti cutting, tailored to material type and production capacity. Our knowledgeable recommendations guarantee the ideal cutting method for your specific requirements. Vibration SieveOur Vibration Sieve efficiently categorizes granules post-cutting, ensuring uniform size and appearance for final products, while simultaneously providing additional cooling to maintain quality.PLC Touch Screen ControlOur intelligent PLC touch screen control system enables comprehensive monitoring of operational parameters across the entire production line, consolidating all operations and settings into an intuitive touch screen interface for unmatched ease of use. One-ButtonEmergency Stop Function offers immediate response capabilities to mitigate potential risks encountered during production.For those who prefer traditional systems, our standard button control cabinet is readily available to accommodate customer preferences.
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