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China, Chinese Slag Sorting and Recycling Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Mineral SeparatorSlag Sorting and Recycling MachineSlag Recycling Machine
Guangxi Ruijie Slag Equipment Manufacturing Co., Ltd.
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Product Description Ruijie Slag Sorting: Turn Waste into Resources-25 years of focus on solid waste sorting | 200+ successful cases | Free solution design-Processing capacity increased by 30% · Metal recovery rate leading the industryProduct Description Key Advantages of RuiJie Slag Sorting Production Line -Customized design: Configure magnetic separation/eddy current/gravity separation modules according to slag composition -Intelligent control: PLC system monitors separation purity in real time -Environmental protection compliance: pulse dust removal + noise isolation design -After-sales guarantee: 48-hour response, 1-year warranty on key componentsSlag Sorting & Recycling Slag sorting separates valuable metals (iron, copper, aluminum) and usable materials (sand, aggregates) from industrial or incinerator slag.Advanced methods like magnetic separation, eddy current sorting, and screening ensure high purity.What We Achieve:Metal Recovery: Up to 98% of metals extracted for reuse.Construction Materials: Processed slag becomes eco-bricks, road bases, or cement additives.Zero Waste: 100% utilization reduces landfill and pollution.Key Benefits:Cost savings | Resource conservation | Compliance with circular economy. RuiJie Equipment Process FlowWe mainly reprocess slag from waste incineration power plants using physical methods, including particle size screening, magnetic separation, buoyancy separation, and eddy current separation. Through these processes, we separate out iron, aluminum, and small amounts of non-magnetic metals (such as copper), while simultaneously obtaining construction sand (coarse, medium, and fine grades).The sorted metal materials are sold to recycling units for reuse, and the coarse, medium, and fine sand materials are utilized in brick-making or by building material production plants for reprocessing.The specific production process flow and pollution generation process diagram are shown in the figure: Incineration Bottom Ash (IBA) Sorting Equipment - Core Technologies 1. Smart Slag Treatment* Recovers 98% metals & produces ultra-clean sand* Fully automated, dust-free & noise-controlled2. Advanced Crushers* Waterproof design & easy maintenance* Finer output, 30% more capacity3. High-Efficiency Jiggers* Optimized cam system saves energy* Longer lifespan, better metal recovery4. Precision Magnetic Separators* Rare-earth NdFeB magnets* Purity >95%, low power loss5. Closed-loop Screens* Zero dust, high-speed sorting* 50% more accurate than standard models(All systems feature water recycling for zero wastewater discharge)Technical ParametersProcessingCapacity(t/h)Sorting accuracy Metal impurities Installed power Equipment size 50-500 tons/hour (customizable)≤0.5%floating according to configurationCustomizedRuiJie-Equipment Project CasesPackaging & ShippingCompany ProfileWhy choose RuiJie-Equipment?RuiJie-Equipment stands as a beacon of expertise in professional mineral processing and resource recycling solutions.End-to-End Manufacturing CapabilitiesA modern production base located in Beiliu City, Guangxi, boasting a robust registered capital of 10M RMBEncompasses a seamless integration of R&D, manufacturing, sales, and engineering servicesInnovative Technology PortfolioPossesses mastery over 6 core technologies, including gravity separation, magnetic separation, and intelligent crushingDelivers customized solutions for specialized requirements like non-ferrous metal recovery (ensuring Cu/Al sorting purity ≥98%) and precious metal extraction Industry Benchmark ProjectsOur equipment is trusted in over 15 countries across Southeast Asia and Africa, serving an impressive clientele of over 300 global clientsRenowned for market leadership in e-waste recycling and tailings reprocessing applicationsQuality Assurance SystemAn ISO9001-certified facility sourcing key components from leading international brandsProvides comprehensive lifecycle services from initial site survey to sophisticated smart maintenanceFAQIncineration Bottom Ash Separation Plant Capacity1. What is the typical processing capacity of a bottom ash separation plant?The capacity varies based on plant size, technology, and material characteristics. General ranges include:Small-scale plants: 5-30 tons per hour (suitable for limited volumes or pilot projects).Medium-scale plants: 30-70 tons per hour (ideal for regional waste treatment facilities).Large-scale plants: 100-500+ tons per hour (designed for high-volume processing, often with advanced automation).2. What factors influence the plant's processing capacity?Key factors include:Equipment configuration: High-efficiency magnetic separators, eddy current separators, and screening systems optimize throughput.Bottom ash properties: Particle size distribution, moisture content, and metal concentration impact processing speed and efficiency.Automation level: Fully automated systems enable continuous operation and higher output with minimal manual intervention.Plant design: Layout, equipment redundancy, and maintenance accessibility affect overall operational capacity.3. How does the metal content in bottom ash affect processing?Higher metal content may require additional sorting stages (e.g., dual magnetic separation or eddy current processing) but can improve economic viability through metal recovery.Complex material mixes (e.g., fine particles or mixed non-ferrous metals) might reduce processing speed due to finer sorting requirements.4. Can the plant handle continuous operation?Yes, most modern plants are designed for 24/7 operation. Capacity is often calculated based on:Daily/shift hours: For example, a 50-ton/hour plant operating 20 hours/day can process ~1,000 tons daily.Maintenance schedules: Automated systems include redundancy to minimize downtime during maintenance.5. What are examples of typical capacity configurations?Small systems: 10-20 tons/hour (e.g., for single incineration lines or pilot projects).Standard systems: 50-100 tons/hour (common for municipal waste-to-energy plants).Custom large systems: 200-500+ tons/hour (for major facilities with multiple incineration lines).6. How can capacity be optimized for specific needs?Modular design: Scalable systems allow capacity expansion by adding sorting lines or upgrading equipment.Pre-sorting analysis: Testing bottom ash composition helps tailor equipment (e.g., adjusting screen sizes or separator intensities) to maximize efficiency.Energy-efficient equipment: Reducing processing time per ton through advanced sorting technologies (e.g., AI-based sensors or multi-stage separators).7. What support is available for capacity planning?We provide:Feasibility studies: Technical and economic assessments based on your bottom ash volume and composition.Custom solutions: Designed to match your required throughput, space constraints, and recovery targets.Operational training: Ensuring optimal plant utilization and maintenance for sustained capacity. For detailed capacity recommendations or a project-specific proposal, contact our technical team with your bottom ash volume and composition details!
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