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China, Chinese High Capacity PE PP Flakes Hard Plastic Pelletizing Equipment1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic Recycling MachineHigh Capacity EquipmentPE PP Flakes Equipment
Zhangjiagang City Yili Technology Co., Ltd.
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Product Description Applicable Material: HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABSIntroductionIntroducing the ZL series compacting and pelletizing system, a game-changing innovation that seamlessly integrates the functions of crushing, compacting, plasticization, and pelletizing into a singular, efficient process. It stands as a beacon of reliability and efficiency in the realm of plastics recycling and pelletizing, offering a smart solution for various materials such as plastics film, raffias, filaments, bags, woven bags, and foaming materials, ensuring they are re-pelletized effectively.The process culminates in the production of high-quality pellets that can be effortlessly introduced into production lines for diverse applications such as film blowing, tube extrusion, and injection molding.It consists of two sets of Single-Screw Extruders , optimized for handling materials with challenging properties like heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and elevated impurity levels. The system includes a sophisticated double filtration mechanism and multiple exhaust configurations to meet stringent requirements. Its advanced underwater cutting technology excels in processing various types of high-viscosity polymers, delivering superior capacity compared to traditional spaghetti cutting. This state-of-the-art pelletizing line offers fully automated production, ease of operation, low noise, and superior granule quality.YILI Machinery is a frontrunner in crafting comprehensive, one-stop waste recycling solutions. As a well-respected specialist in this sector, Plastics Recycling Machine manufacturer, we invite you to reach out with any questions or inquiries. Our dedicated team is committed to providing prompt and attentive service, ensuring your needs are met swiftly and efficiently.Technical Specification ModelCapacity (kg/hr)Screw Size (mm)L/D ratioEnergy consumption(kw/kg)ZL80-100150-20080/10030/80.35-0.4ZL100-120250-350100/12030/80.35-0.4ZL120-150400-500120/15030/80.35-0.4ZL150-180600-700150/18030/80.35-0.4ZL180-200800-1000180/20030/80.35-0.4Tech Features & AdvantagesA cutting-edge, fully automated operation system boasting high efficiency, environmental sustainability, and energy-saving capabilities;The flexibility to apply different cutting technologies, such as water ring, strand, and underwater cutting, ensures optimal adaptability to varying raw materials and production demands; Our innovative automatic plate screen changer, along with a non-stop back-pulse automatic self-clean screen changer, significantly reduces manual labor while enhancing operational efficiency and convenience; A dual-stage filtering system, featuring preliminary filtering in the first extruder and fine filtering in the second, guarantees the highest quality of final products; Temperature control in the second extruder is customizable according to the initial extruder's production parameters, complemented by a water cooling system to manage material cooling during the process;The comprehensive line is adept at handling diverse material processing, accommodating one or more materials simultaneously, thereby minimizing investment costs. Main Machines For the lineFeeding belt conveyorOur belt conveyor is the quintessential device for feeding soft plastic waste, including scraps, filaments, raffias, and films, directly to the cutter compactor. For films on rolls, an alternative roller haul-off feeding device is available. The feeding speed is precisely controlled via an inverter integrated with the compactor current, ensuring automatic feeding tailored to the compactor's requirements. Metal detectorAs an optional upgrade, our metal detector swiftly identifies any metallic particles within the material, safeguarding the compactor knives from potential damage. Upon detection, the state-of-the-art detector issues an immediate alarm and halts the belt conveyor, allowing the operator to remove the metals before resuming operation. Customers have the option to choose between premium German and reliable Chinese brands.Cutter compactorThe innovative cutter compactor is engineered with precision, featuring fixed knives on the sides and dynamic rotary knives at the base. This ingenious design not only slices materials into finer pieces but also induces slight agglomeration, effectively removing moisture and ensuring seamless feeding into the extruder. As the temperature rises through cutting and friction, the system automatically cools to prevent overheating. Additionally, an exhaust device strategically positioned atop the compactor efficiently expels moisture and dust during operation. Two-Stage ExtrudersThis meticulously crafted pelletizing line integrates two single screw extruders, making it ideal for processing heavily printed, highly contaminated, low fluidity, temperature-sensitive, and moisture-laden materials. With enhanced efficiency, this line excels at eliminating moisture and impurities, thanks to multiple exhaust outlets and filtration stages, thereby producing granules that meet high-quality standards.Melt FilterOur robust double-column melt filtration systems are engineered to provide extensive filtering areas, withstanding pressures upwards of 25Mpa. Depending on specific filtering needs, customers can select between double-column and plate-type filters. The system allows for multiple mesh layers to be inserted, optimizing filtration to meet stringent pellet quality criteria.Underwater PelletizerThe expertly designed underwater cutting system is tailored for materials with high flow rates and elevated viscosity, which present cutting challenges. Customers are offered options such as water ring and spaghetti cutting, tailored to material characteristics and capacity needs. We provide personalized recommendations to match the most suitable cutting method to the material's requirements. Vibration SieveThe advanced vibration sieve efficiently sorts granules post-cutting, ensuring uniform final product sizes while simultaneously providing additional cooling to the granules.PLC Touch Screen ControlOur state-of-the-art PLC touch screen control offers comprehensive monitoring of all operational parameters throughout the production line. Every operation and setting is intuitively accessible via the touch screen interface. Onebutton emergency stop function is integrated to swiftly address any unforeseen productionrisks. For those who prefer, a standard button control cabinet is also available, offering flexibility to meet customer needs.
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