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China, Chinese Efficient Pelletizing of PE PP Flakes for Agricultural Film Waste1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic Recycling MachineEfficient PelletizingPE PP Flakes Pelletizing
Zhangjiagang City Yili Technology Co., Ltd.
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Product Description Applicable Material: HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABSIntroductionIntroducing the ZL series: a cutting-edge compacting and pelletizing system that seamlessly integrates crushing, compacting, plasticization, and pelletizing into one streamlined process. Perfectly engineered for the plastics recycling and pelletizing industries, it delivers a reliable and highly efficient solution for re-pelletizing plastic films, raffias, filaments, bags, woven bags, and foaming materials. Experience unmatched performance that elevates your recycling operations to new heights.The result is premium-quality pellets that are ready to be seamlessly integrated into production lines for a variety of applications, including film blowing, tube extrusion, and injection molding.It consists of a dynamic duo of Single-Screw Extruders , expertly designed to process materials with heavy printing ink, high moisture content, poor fluidity, temperature sensitivity, and high impurity levels. Our system meets the industry's most stringent requirements with a double filtration system, multiple exhaust options, and more. The underwater cutting capabilities excel in handling different polymer types and viscosities, achieving exceptional capacity compared to spaghetti cutting. Enjoy automated production that's user-friendly, low-noise, and delivers outstanding granule quality.YILI Machinery is your trusted partner in developing, producing, and selling comprehensive waste recycling solutions. If reliability is what you seek in a Plastics Recycling Machine manufacturer, look no further. Reach out to us with any inquiries or concerns, and our responsive team will provide you with prompt assistance and solutions tailored to your needs.Technical Specification ModelCapacity (kg/hr)Screw Size (mm)L/D ratioEnergy consumption(kw/kg)ZL80-100150-20080/10030/80.35-0.4ZL100-120250-350100/12030/80.35-0.4ZL120-150400-500120/15030/80.35-0.4ZL150-180600-700150/18030/80.35-0.4ZL180-200800-1000180/20030/80.35-0.4Tech Features & AdvantagesOur system boasts a high-automation operation framework that delivers exceptional efficiency, environmental sustainability, and energy savings.It adapts to various cutting solutions, including water ring, strand, and underwater cutting, effectively catering to diverse raw materials and production demands. The inclusion of an automatic plate screen changer or a non-stop back-pulse automatic self-clean screen changer minimizes manual intervention, enhancing operational efficiency and convenience. Featuring a dual-stage filtering system with preliminary filtering in the first extruder and fine filtering in the second, our setup guarantees superior quality of the final products. The second extruder's temperature is customizable according to the initial extruder's output, with an integrated water cooling system to manage material temperature during processing.The comprehensive line is versatile, accommodating various materials in a single setup, thereby optimizing investment costs by reducing the need for multiple lines. Main Machines For the lineFeeding belt conveyorDesigned as the standard feeding solution, the belt conveyor efficiently directs soft plastic waste such as scraps, filaments, raffias, and films to the cutter compactor. For roll films, opt for the roller haul-off feeding device for seamless compactor feeding. The inverter-controlled feeding speed is synchronized with the compactor's current, ensuring automatic feeding aligned with compactor needs. Metal detectorThe optional metal detector safeguards against potential damage, detecting any metal within materials. In the event of metal detection, the detector alerts the operator, halting the belt conveyor until the metal is removed. Choose from premium German or Chinese brands, ensuring dependable protection for your machinery.Cutter compactorThe Cutter Compactor is ingeniously engineered, featuring fixed precision knives at the sides of the compactor body and dynamic rotary knives at the bottom plate. This remarkable configuration not only slices the material into uniform small pieces but also gently agglomerates it, effectively eradicating moisture and ensuring a smooth, stable feed to the extruder. As the compactor operates, the internal temperature naturally rises due to cutting and friction, with an automatic over-temperature cooling system ensuring optimal performance. Additionally, an exhaust system efficiently evacuates moisture and dust, maintaining a pristine operation environment. Two Stage ExtrudersThis sophisticated pelletizing line is meticulously designed with dual single screw extruders, ideal for processing heavily printed, highly contaminated, low fluidity, temperature-sensitive, or moisture-laden materials. Its innovative setup excels at efficiently removing moisture and impurities post-granulation, thanks to an abundance of exhausting mouths and filtration points. This ensures the production of granules that meet the highest industry standards.Melt FilterOur advanced double-column melt filtration systems are engineered to provide expansive filtering areas, capable of withstanding melting pressures exceeding 25 Mpa. Depending on customer requirements, the pelletizing line can be equipped with either double-column or plate-type filters. For superior filtering performance, multiple mesh layers can be incorporated to align with specific pellet quality criteria.Under Water PelletizerThe Under Water Cutting System is expertly designed to handle high flow rate and high viscosity materials that present challenges during the cutting process. Customers can opt for water ring or spaghetti cutting systems based on material characteristics and production capacity requirements. Our team will recommend the most suitable cutting solution tailored to your specific material. Vibration SieveThe Vibration Sieve is a pivotal component, adept at sorting granules post-cutting, ensuring uniform size distribution of the final products while simultaneously cooling the granules to optimal temperatures.PLC Touch Screen ControlOur Intelligent PLC Touch Screen Control system offers comprehensive monitoring of all operational parameters throughout the production line. User-friendly and intuitive, all operations and settings are seamlessly managed via the touch screen interface. One ButtonEmergency Stop function is a crucial safety feature, swiftly halting operations in the event of productionan unforeseen risk. Additionally, a standard button control cabinet is available, providing flexibility to meet customer preferences.
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