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China, Chinese Enhance Tire Recycling Efficiency with Superior Steel Wire Separation1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Rubber Recycling MachinerySteel Wire SeparatorEco-Friendly Separator
Qingdao Libang Industry Products Co., Ltd.
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Product DescriptionProfessional Steel Wire Separation Production Line for Used Tire RecyclingOur state-of-the-art Steel Wire Separation Production Line represents the pinnacle of efficiency in used tire recycling. This fully automated system is engineered to tackle the most significant challenge in tire recycling: the complete and clean separation of high-tensile steel wire from the surrounding rubber matrix. By mastering this complex process, our production line transforms end-of-life tires into high-purity, valuable raw materials, maximizing your ROI and supporting a circular economy.SpecificationCore Innovation: Mastering the Critical Separation Process1.Precision Pre-Shredding & De-beading: The process begins with robust primary shredders that reduce whole tires into manageable chips, first removing the tough steel bead wires.2.Granulation & Liberation: The tire chips are then fed into a high-torque granulator. This stage is crucial for "liberating" the embedded steel wires from the rubber by shearing the chips into smaller pieces, effectively breaking the rubber-to-steel bond.3.Advanced Multi-Stage Separation: This is the heart of our technology, where the key challenge is addressed. 3.1Magnetic Separation: Powerful, strategically placed overhead and drum magnets efficiently extract the majority of the liberated steel wire. This is the first critical step in purifying the rubber stream. 3.2Precision Screening & Air Classification: The remaining mix of rubber granules and fine steel wires passes through vibrating screens and air classifiers. This stage meticulously removes any residual fine steel hairs and textile fibers, ensuring the final rubber product is of exceptional purity.Key Features & Technological Advantages1.High Purity Rates: Achieves over 99.9% pure steel wire and clean, fiber-free rubber granulate, meeting the highest industry standards for downstream applications.2.High-Tensile Steel Recovery: Specifically designed to handle and recover the high-quality, high-tensile steel used in tire belts and beads.3.Robust & Durable Design: Built with wear-resistant components to withstand the abrasive nature of tire processing, ensuring long-term operational reliability and low maintenance.4.Intelligent Automation: A centralized PLC control system monitors the entire process, optimizing performance, ensuring safety, and minimizing manual intervention.5.Sustainable & Profitable: Turns an environmental liability into a valuable commodity, producing clean steel for smelting and high-quality rubber crumb for sports surfaces, rubber mats, asphalt modification, and more.forepartback endsieve meshTechnical Specifications(Custom configurations available upon request.)Diameter of rotary blade * Length400*500mmNumber of rotary blade36Number of fixed blade12Feeding materials sizeAround 50mmDischarge sizeAround 10-12mmMax. Production capacity1500kg/hMain motor power110kwWeight5000kgOverall size1900*1900*2300mmAuxiliary equipmentFeeding materials conveyorMagnetic separatorMaterials output conveyorMagnetic separator unitWire magnetic separatorSmall vibrating screenScrew conveyorAfter Sales ServiceStandard Warranty: 12 months or 2,000 operating hours (whichever comes first).Extended Warranty: Optional coverage up to 36 months.Global Support: 24/7 technical assistance and spare parts supply.Training: On-site or remote operation/maintenance training.Company ProfileFounded in1996, Qingdao Libang Industrial Products Co., Ltd. is situated in the West Coast New Area of Qingdao—a region known for its beautiful surroundings and convenient transportation. As a modern enterprise focused on technology-driven manufacturing, the company specializes in the production of [specific products, e.g., precision components, rubber and plastic machinery, or industrial equipment], integrating R&D, design, manufacturing, sales, and service into one streamlined operation.Libang has earned widespread recognition and a strong reputation both domestically and internationally, with products exported to more than 30 countries and regions including India,Southeast Asia ,the United States, Europe, Japan, South Korea, Russia, South Africa and South America.The company maintains close partnerships with renowned research institutes, design institutions, and major tire and rubber product manufacturers worldwide. Utilizing advanced tools such as 3D visual design, rapid prototyping, simulation analysis, and automated process monitoring, Libang ensures strict quality control throughout product development, manufacturing, and after-sales support.Why Choose Us?Customized personalized serviceOEM/ODM capabilitiesCompetitive pricing & bulk discountsFast shipping & customs clearance supportTurnkey project solutionsBased on your materials, application and output, we will customize a professional, personalized and highly efficient production line for you.Our factory is equipped with a complete set of machinery for recycling used rubber.Other machinery that you might be interested inClick on the picture to view details.Tire ShredderThis industrial tire shredder is built for high-volume processing, effortlessly handling massive quantities of tires. Its robust construction, featuring hardened steel cutters, guarantees exceptional durability and long-term reliability in the toughest environments. The powerful shredding mechanism delivers a consistently clean and uniform output, efficiently reducing even steel-belted tires to controlled chips. Designed for maximum productivity and minimal downtime, it is the ultimate solution for demanding recycling operations.Rubber Crusher Production LineThis fully automated rubber crusher production line is engineered for maximum efficiency and relentless durability. The integrated system seamlessly handles size reduction, from coarse shredding to fine milling, with minimal operator intervention. Built with heavy-duty components and hardened cutting surfaces, it withstands the constant stress of processing tough materials, ensuring long-term reliability and reduced downtime. Automated feeding and sorting systems streamline the entire process, guaranteeing a consistently high output of uniform rubber granulate or powder. Designed for non-stop operation, this robust production line delivers superior productivity, making it the ideal turnkey solution for high-volume recycling operations seeking optimal performance and a rapid return on investment. FAQQ: What’s the lead time for orders?A: Standard models ship in 15–30 days; customized units require 30–45 days.Q: Do you provide after-sales service overseas?A: Yes, we have partnered service centers in key regions.Q: Can I request a customized bucket size?A: Absolutely! We offer tailored attachments.Q: What documents do you provide for export?A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.
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