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China, Chinese 9MB Split Nozzle for Plasma Spray Gun Ge Style1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Spray Gun9MB Split Nozzle9MB Ge Split Nozzle
Zhuzhou Weilai New Materials Technology Co., Ltd.
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Product Description Product Name9MB GE Split Nozzle for 9MB Plasma Spray GunMaterialCuSizeNozzle 5mm, Nozzle 6mm,Nozzle 7mm, Nozzle 8mmProduce MethodAssembleApplication/IndustrialElectrode/nozzle for 9MB spray gun, Metco 9MB Spray gun; Areospace, Medical Industry, etc.Type9MB/7MB/3MB,F4, SG100, F1,F210,Sinplex Pro,Triplex Pro,JP5000,SG200,Axail 3,TPS9MB Plasma Spray Gun with 9MB GE Split Nozzle: Functionality, Features, Advantages, and ContributionsFunctionalityThe 9MB GE split nozzle is a critical component of the 9MB plasma spray gun, designed to enhance thermal spraying efficiency by:Directing Plasma Jet: The nozzle splits and refines the plasma jet, ensuring uniform particle heating and acceleration (180-480 m/s) for high-quality coating deposition1.Material Compatibility: Supports deposition of metals, alloys, carbides, composites, and ceramic coatings, making it versatile for industrial applications12.Gas Flow Control: Optimizes gas distribution for stable plasma generation, whether using single-gas (argon/nitrogen) or mixed-gas (argon/nitrogen/hydrogen/helium) operations1.Key FeaturesSplit Nozzle Design:Features a copper-tungsten composite construction (via back-casting NDB technology), ensuring high thermal conductivity and mechanical durability1.Thoria-free tungsten material reduces environmental hazards while maintaining arc ignition performance1.Enhanced Cooling System:Uniform cooling channels minimize thermal stress, prolonging nozzle lifespan and reducing maintenance downtime1.Precision Engineering:High-tolerance machining guarantees consistent plasma arc stability and coating uniformity13.AdvantagesExtended Service Life: The split design improves heat dissipation, reducing nozzle wear and replacement frequency1.Superior Coating Quality: Ensures dense, well-adhered coatings (bond strength: 30-70 MPa) with low porosity34.Process Flexibility: Compatible with both machine-mounted (9MBM) and handheld (9MBH) configurations, adapting to diverse production needs12.Contributions to the 9MB Plasma GunImproved Process Stability: The split nozzle enhances plasma jet consistency, critical for high-power operations (up to 90 kW)3.Cost Efficiency: Reduced consumable wear lowers operational expenses1.Modular Convenience: Plug-and-play design simplifies maintenance and component replacement1.The 9MB GE split nozzle exemplifies advanced plasma spraying technology, combining durability, precision, and versatility to elevate coating performance in demanding industrial environments We are professional producer for all kinds of plasma spray electrodes and nozzles.Product quality is comparable to OEM parts but with much lower prices.Whether you buy plasma spray parts from Metco, GTV or other companies, you can contact us for the suitable parts.For 9mb Nozzles, we can supply pure copper nozzles and tungsten lined copper nozzles.And we know each model, if you need one of them, just tell us your model number.We can provide to you without your drawings.Plasma spraying is a technique for surface strengthening and modification.A DC arc-driven plasma arc is used as a source to heat the metal or ceramic powder to a molten or semi-molten state, and to spray the workpiece at a high speed.In the spray gun, the electrode are subjected to extremely high temperatures. The high melting point of tungsten and the high thermal conductivity of the copper material make the nozzle and the electrode to obtain excellent arc corrosion resistance, high temperature resistance and optimum thermal conductivity.Our company uses back-casting method to realize nondestructive combination of tungsten and copper, and obtain stable and reliable connection of tungsten and copper. Production process: Assembling → Back Casting→ Machining → Polishing → Inspection → Packaging Supply of plasma thermal spraying 9MB nozzles and electrodesThe 9MB plasma spray gun is a versatile tool in the thermal spray industry, known for its high power and compatibility with a variety of process gases including argon, helium, hydrogen and nitrogen. It comes in machine-mounted and handheld variants, with the machine-mounted version weighing 3.6kg and the handheld version weighing 3kg. The 9MB series are well-known plasma spray guns, especially the Metco 9MB model, supplied by the company Oerlikon Metco.The 9mb nozzle has two structures, one is pure copper without tungsten inlay; the other is a copper inlaid tungsten nozzle.For nozzles containing tungsten, we can back cast the nozzle. Backcasting is more expensive, but also lasts longer.Advantages of copper inlaid tungsten nozzle.Copper blowout can be eliminated by inlaying tungsten into the copper nozzle. Tungsten performs better in a plasma arc due to its higher wear resistance compared to copper, so they can help control process excursions for longer service life.Tungsten-containing nozzles last longer and reduce gun maintenance compared to standard 9MB nozzles.It can reduce waste materials and reduce the number of nozzle replacements.The conventional consumable accessories of the 9MB plasma spray gun include electrodes and nozzles. Our company provides matching electrodes and different types of nozzles, such as copper nozzles and copper-inlaid tungsten nozzles.In addition, the two nozzles of 9MB are common with the nozzles of 7MB, 3M7 and 2MB.Plasma thermal spraying ablation resistant copper inlaid tungsten 9MB nozzle and electrode modelThe corresponding list of the nozzle electrode model of our company's 9MB and the model of Metco's productsProduct modelProduct nameRelated product modelWLE-3M63(2M11)3M/2M electrode1084121WLE-9M63(2M11)9M electrode1084120WLN-G-N9M nozzle1088073WLN-GH-N9M nozzle1088074More details and needs, users are welcome to come for consultation. Our company has a group of experienced technical and sales teams who will serve you wholeheartedly.If you have any needs, users are welcome to come for consultation. Our company has a group of experienced technical and sales teams who will serve you wholeheartedly. CertificationsPackaging & ShippingYou can choose cartons or plywood case:(Our packing)All goods will be shipped by DHL or UPS or Fedex or SF as well as air freight agent company,you can choose any one only you like.https://weilainewmaterials.en.made-in-china.com/product-list-1.html Company Profile Zhuzhou Weilai New Materials Technology Co., Ltd (Weilai) is located in China Power Valley in Zhuzhou City of Hunan province. Weilai devotes to research and develop high performance heterogeneous refractory metal composites, including high-performance X-ray tube anode material, plasma spray nozzle as well as the electrodes and the resistance welding electrodes, etc. It is mainly used in medical equipment, plasma spray and automobile electrical equipment industries. Weilai provides the customized solutions for customers, it is a high-tech company integrating research and development, production, sales and service. Adhering to "Keep improving products and creating value for customers", the company focuses on the subdivided fields of refractory metal materials industry, continuously optimizes the technological adaptability of products, develops more supporting products in the industry, and provides users with more reasonable and comprehensive solutions. Weilai makes constant efforts to "become an excellent company in the field of new materials".Our AdvantagesAdvantages of plasma spray nozzles and electrodes produced by our company:1. Our company has been engaged in the production of pure tungsten and tungsten alloy materials for many years, and has an in-depth understanding of the structure and properties of materials. For the tungsten electrode used in plasma spraying electrodes, based on our full understanding of the application, we have made more improvements and treatments to the material structure to meet the material requirements of plasma spraying. By densifying the tungsten electrode, a finer, more uniform grain structure is formed. The modified tungsten alloy has relatively high hardness and density, fast arc starting, excellent resistance to arc burning loss, and long life.2. Our company's plasma spraying electrodes and nozzles use unique back-casting technology to achieve seamless bonding between tungsten and copper. The bonding strength can be as high as 127MPa, while the traditional bonding strength is less than 100MPa. Compared with traditional brazing, joints made by back-casting have higher bonding strength between tungsten and copper, larger contact area, more uniform resistance, and stronger heat dissipation ability, making the nozzle and electrode more stable and more durable as well as long service life.3. We produce tungsten electrodes of different materials (good arc starting performance and ablation resistance). Based on customer usage conditions, we can provide more suitable materials for customers to choose. MaterialImpurity content (%)Electron work function (eV)Lanthanum tungsten<0.22.8-3.2Cerium tungsten<0.22.7-2.8Thorium tungsten<0.22.0-3.94. Based on the research and analysis of plasma spray guns, the electrodes and nozzles produced by our company can perfectly adapt to the original spray guns, and no additional adjustment of spraying parameters is required during replacement. We have a complete product series, and the plasma spray electrodes and nozzles we produce can be widely used in F4, 9M, SG-100 and other spray guns of Metco, GTV, FST, AMT AG, Praxair and other companies.5. We have rich experience in producing various cathodes and anodes, which can be customized and processed according to customer samples or drawings. We can also provide semi-finished products with seamless combination of tungsten and copper.After Sales Service We can ensure our all products which are seamless bonding,no gas foam generating,and assure concentricity,if any defect has been found which are due to our cause,we can replace them for free and send you along with shipment for next time.
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