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China, Chinese Electric Heating Electrostatic Dry Powder Enamel Line for Enamel Coating Oven1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Coating OvenEnamel LineEnamel Coating Line
HANGZHOU LINAN XINRAN SOLAR EQUIPMENT CO., LTD.
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Product Description Electric Heating Electrostatic Dry Powder Enamel Line for Enamel Coating OvenBuild up of Full Automatic Enamel Powder Coating Equipment Production LineEnamel inner tank single station inner tank coating machineEnamel inner geyser drying furnace equipment*Furnace body equipment*Sintering heating system*Automatic seal door*High-temperature hot air curtain device*Fired hook and carriage*Heat sealing plate and track Enamel inner tank coating sintered suspension conveyor system machineryAutomatic enamel inner tank powder coating production line electrical control system*Enamel Coating machine control system*Drying furnace temperature control system*Burning furnace temperature control system*Sealed door electrical control system*High temperature hot air curtain fan control system*Conveyor electrical control system (3 emergency stop switches)Technical Parameters and Design Planning *Enamel powder coating workpiece: inner tank;*Workpiece size:￠(360-480)*(1500-2500)mm ;*Workpiece weight:≤60Kg;*Production capacity: 10 pcs / hour;*Enamel powder coating machine production processNo.Process NameProcess Time(Min)Process Temperature(°C)Note1Feeding product Manual2Roll outSingle station Off-line machinery3Cleaning through parts Manual4dry72100-150Work heat and electric heating5Retest 6Sintering29830~850Electric heating7Cool down29 Free cooling8Remove product Manual*Factory requirements: The eave height is more than 5.5 meters, and the ventilation is good*Energy demand (approximate)energyEnergy consumptionnoteElectricity450Kw380(220)V/50HzCompressed air1m3/minAir supply pressure:0.5-0.7MpaEquipment Description and Specifications Description of Necessary Machine Unit1. Enamel inner tank single station inner tank coating machine1.2 Machine Introduction The Enamel inner tank single station inner tank coating machine is controlled by a PLC machine. Coating one inner tank is about 6 minutes. The workpiece is manually loaded and unloaded by an electric hoist (prepared by customer). 1.3 Parameters of our Single station inner tank coating machinery*Roll boring workpiece size:φ360-480×1500-2900mm*Feeding pump: metal diaphragm pump*Slewing mechanism: driven by speed regulating*Swing mechanism: cylinder lift*Receiving box: 1.2mm thick stainless steel plate*Frame: section steel*Opening bucket: 1.5mm thick sus304,200L, 0.6m above the ground*Open bucket stand: section steel*Stirrer: pneumatic stirrer2. Powder Coating Production line of Drying furnace equipment2.1 Dry furnace machine photo2.2 Dry furnace machine Machine IntroductionThe inner tank porcelain enamel drying furnace adopts an integrated structure with the sintering furnace, so that the waste heat can be fully utilized to save energy. When the workpiece enters the furnace, Each group of 4 workpieces operates in a manner; the hot air at the bottom blows the tube into the gallbladder to dry the enamel, and the heating power is about 60KW. 2.3 Parameters of our Drying furnace equipment2.3.1 Furnace body*Structural form: adopt straight-through structure*Inner wall size: L × W × H = 12 × 2.7 × 4.25 (m)*Inner wall plate: 1mm thick galvanized sheet*Outer panel: 1mm thick color steel plate, shallow ribbed appearance*Thermal insulation layer: 150mm thick rock wool (120K)*Column and stand: adopt 100 × 100, 10 # channel steel*Exhaust gas exhaust pipe: set on the top of furnace body and furnace mouth2.3.2 Heating system*Adopt electric heating and residual heat of workpiece heating.*Electric heating: metal heating tube* Heat exchange indoor wall plate: 1.0mm thick stainless steel plate*Heat exchange outdoor wall panel: 1.0mm thick ordinary steel plate*120mm thick aluminum silicate fiber cotton for insulation layer*Hot air circulation fan: water-cooled with insulation.*Hot air pipe and mouthpiece: 1.0mm thick galvanized sheet, adjustable air volume3. Full Automatic Enamel Powder Coating Line Sintering furnace machine3.1 Sintering Furnace Machine IntroductionThe firing furnace has a straight-through structure, and the installed power of the firing furnace is about 360KW. The maximum firing temperature is 860 oC and is controlled by silicon, the temperature uniformity in the furnace is ± 10 oC in the workpiece area.3.2 Parameters of our Sintering furnace3.2.1 Furnace body*Intermittent furnace with open door*Inner wall size: L × W × H = 5.0 × 1.2 × 3.1 (m)*Frame: made of profiled steel, steel mesh and sheet*Side and top materials: aluminum silicate cotton, rock wool, high temperature adhesive*Bottom heat-resistant insulation material: high-strength insulation brick, refractory mud, etc.*Outer siding: 50mm thick rock wool sandwich color steel plate3.2.2 Sintering heating systemThe firing furnace adopts the resistance band heating form. The chromium-nickel resistance band is arranged inside the furnace and divided into several groups. Each group has a separate proportional temperature control to make the temperature in the furnace uniform. Maximum temperature: 870 °C3.2.3 Automatic seal door*Door body: same as furnace body*Door opening mode: Automatically open and close the door according to the cycle time 3.2.4 High-temperature hot air curtain device*Hot air curtain motor: 2.2KW motor*Hot air curtain material: heat-resistant stainless steel 3.2.5 Fired hook and carriageHigh temperature resistant alloy steel 3.2.6 Heat sealing plate and track*Heat sealing plate track: cast heat-resistant stainless steel material*Heat-sealing plate: 3mm heat-resistant stainless steel plate4. Enamel inner tank coating sintered suspension conveyor system machinery4.1 Equipment IntroductionThe conveyor adopts WT3 suspension conveyor with a length of 67 meters. Every production beat have 6 inner tank. The beat interval is about 4.1 meters, and the hanging distance of every inner tank is about 0.61 meters. The suspension chain is 100KG in weight, and the workpiece is suspended on the conveyor and linked with the firing furnace.4.2 Parameters of Sintered suspension conveyor system*Using WT3 suspension conveyor*Chain pitch: 3 inch die forged chain*Guide rail: 8 # I-shaped steel rail*Swivel wheel device*Driving device: 2.2Kw, electromagnetic stepless speed regulation (0-2m / min)*Tensioning device: cast iron hammer tensioning*Upright columns and brackets: Section steel5. Automatic enamel inner tank powder coating production line electrical control system*Enamel Coating machine control system*Drying furnace temperature control system*Burning furnace temperature control system*Sealed door electrical control system*High temperature hot air curtain fan control system*Conveyor electrical control system (3 emergency stop switches) Free Accessories List NO.NameUnitQty 1Diaphragm pump seal ball and seatset1 2Turn over the cylinder sealset1 3Heat seal platepiece5 4Burning wire hookpiece5 5Fan bearingset2 6Low temperature temperature control meter and probe set1 7High temperature temperature control meter and probeset1 8Drying furnace heating elementset1 9Sintering furnace heating resistor stripm5 10Electrical control spare partspiece5 11Conveyor chainm5 12Carriageset2 Engineering ServicesThe following fees are not included in the quote(1) The cost items not listed in waste water and waste gas treatment equipment, air pressure equipment, laboratory equipment, etc.(2) Visa costs for installers, round trip travel expenses, room and board during installation.(3) transportation costs;(4) Delivery time: Design and manufacturing time: 90 work days;(5) On-site installation and commissioning time × number of people: 40 days × 3 people;(Customers provide main installation equipment, including welding machines, cutting machines, etc., and no less than 6 installation assistants)(6) After-sales service: free warranty for one year (provide accessories).Sample displayPackaging & shipmentCompany profileWe are suppliers of production lines and non-standard equipment, and we can adapt our equipments to the specific needs of our customers.We are the Manufacturer of fire extinguisher cylinder Production Line, own independent factory. We have been engaged in this business since 2004. Also, We have been export for India, Vietnam, Russia and finished more than 60 factories for different customers with abundant experience in this area. We work with India customer like TATA, V-guard group, honeywell etc. Besides, our engineers have rich experience in debugging machines abroad.CLICK TO ENTER OUR HOMEPAGEFAQ1) Q: What is your Delivery Time?A: LCL order/Sample order:10 daysFull container order:15 days2) Q: What is your Warranty Time?A: 3 years.3) Q: Can you accept OEM?A: Of course!4) Q: What is your Payment Term?A: We accept T/T or L/C at sight,Western Union,MoneyGram,Paypal.5) Q: What is your MOQ?A: 1 sets.6) Q: What is your Packing?A: Carton container.7) Q: What is your FOB Port?A: We accept FOB SHANGHAI etc.8) Q: What is your Monthly Production Capacity?A: 5000 Pieces.9) Q: What is your Shipping Term?A: By Sea/Air
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