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China, Chinese Coconut Shell Charcoal Stove Charcoal Continuous Carbonization Furnace1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Other Woodworking MachineryCoconut Shell Carbonization StoveSawdust Carbonization Furnace
Zhengzhou Sunshine Machinery Co., Ltd.
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Product Description Coconut Shell Charcoal Stove Charcoal Continuous Carbonization FurnaceProduct DescriptionHorizontal continuous carbonization furnace is the newest high production equipment in our company, at present, the carbonization equipment on the market has small production,but the area is larger, therefore, after several experts of research and development,my company has designed horizontal high-capacity carbonization equipment, it with high production and high carbonization rate of thermal efficiency,energy saving,environmental protection, smokeless, real implementation of smoke-free type production. Technical Data Sunshine Machinery Horizontal Continuous Carbonization Furnace/StoveTypeDimension(M)Capacity(Kg/h)Volume(m3)PowerFeeding sizeMoistureSM100.8*10100-2003.526Size no more than 50mm, if large than 50mm, crusher is needed to crush it first. Moisture content should no more than 30%. 8-12% is better. If more than 30%, need to dry it first.SM200.8*12200-300426SM301.0*10300-4005.528SM401.0*12400-5006.528SM501.2*10500-6007.530SM601.2*12600-800930SM701.3*13800-10001232SM801.4*141000-12001532SM901.5*151200-15002036Working principle:This carbonization furnace is fueled by the syngas(carbon monoxide, methane, ethane etc.) from the furnace itself.The biomass raw material will produce plenty of combustible gas during the pyrolysis of the carbonzation process,the syngas will became pure combustible gas after wood tar, wood vinegar other impurities was isolated by the filter and purification system (gas cleaner / dust-removal / purify tank / scrubber)The gasifier is used to preheating the carbonizer,when the temperature reach to 300oC,the feeding screw conveyor start to feeding raw material into the carbonizer.the material will produce fuel gas,which will be collected and used to heating the carbonizer after cleaning by the filter and purification system. The temperature of carbonizer will control at 600 degrees Celsius.When the carbonizer can produce enough flue gas and reach to self sufficient combustion, close the gasifier and open all the flue gas valve of the carbonizer gradually, finally achieve flammable gas self-sufficiency carbonization.Features1,This new type have sharply reduced the mechanical transmission parts, more reasonable design, reduce 80% of the failure rate.2,Feed particle size increase more than 20-30mm,reach to 50mm.3,Rotary design the carbonizer drum continuously,avoid from the lack of heating the certain point(vertical type-the carbonzing tube will bend and leaked at last), extend the lifetime of the carbonizer greatly.4,The output capacity,Carbonized uniformity and the the quality of the charcoal are improved greatly. Technological process of Horizontal continuous carbonization furnaceThe dried biomass raw materials is feeding into the gasifier by the screw conveyor, gasification of carbon powder from the bottom of the conveyor to the carbon powder storage, centralized storage and sales;After spraying, cooling, cleaning,the flue gas produced by gasification furnace will be transfer to self combustion burner for carbon machine for heating furnace;Start feeding the carbonization machine when internal temperature rose to a certain degree, the raw material inside the carbonization furnace began to produce fuel gas which will be transfer to the burner heating the carbonizer by the draft fan after collected and cleaning by the purification system.Gasification furnace stop working until shut down, using spontaneous combustion flue gas only;The finished product after cooling will be packaged,stored and sold;Then the whole system can keep feeding raw material and discharging final charcoal, enter the process of continuous carbonization stage; the spray water cooling water from purification system and cooling system can be recycled.New type of horizontal drying and carbonizing integrated machine full set equipmentType A:---Drying and carbonizing integrated machine1.Gasifier feeding conveyor2.Continuous purification device3.Draught fan4.Gas pipeline5.Carbonizer6.Cooling and discharging device7.Power Plant8.Combustion train9.Gasifier10.Water spray11.Feeding conveyor12. Water spray-carbonizer13.Water-sealed valveWorking condition:Moisture content no more than 25%Applications:All kinds of biomass material: Friut Husk,Wood Scraps and Crop Stalks,Friut Husk---Rice husk,Coconut shell, Peanut shell/Groundnut shell,Sunflower seed husk/shell,Palm kernel shell,Walnut shell,Almond shell,Pistachio shell etc..Wood Scraps---Wood sawdust,Forest farm & furniture factory scraps,Wood shavings,Wood chips,Tree branch, Bamboo scraps,Sugarcane bagasse,Distillers grains, Coffee grounds,coco husk chips,Waste from beer breweries,Empty Fruit Bunch etc.Crop Stalks---Plants straw,Crop residues,Soybean straw,Wheat straw, Cotton straw,Corn stalks,Sorghum stalk,Maize Cob/Corncob,Sorghum husk/shell/hull,Potato grass, Dead leaves etc.. Materials requirementsParticle size is less than 50 mm, water content <25% of biomass particles can feeding into the type A carbonizing directly, such as: sawdust, rice husk, shell, palm shell, peanut shell, bamboo shavings, shavings etc.; When you carbonize larger raw materials (Particle size more than 50 mm), such as branches, bark, coconut shell, such as straw, hemp pole, peduncle, need to crush it into less than 50mm pieces firstly; If water content is more than 30%, you can choose type B machine for productionType B:---Drying and carbonizing connecting machine1.Gasifier feeding conveyor2.Continuous purification device3.Draught fan4.Gas pipeline5.Carbonizer6.Cooling and discharging device7.Power Plant8.Combustion train9.Gasifier10.water spray11.Feeding conveyor12.Dryer13.Screw conveyor14.Dryer tail gas treating unitWorking condition:Moisture content more than 25%, such as Sludge, medical, emperor bamboo grass etc..Packaging & ShippingThe whole Continuous Carbonization Furnace need two 40GP to shippment.
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