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China, Chinese Automated Log Cutting Saw Production Line for Wood Based Manufacturer1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Wood Saw MachineSawmill LineVertical Band Sawmill
SHANDONG ANJN TEC CO., LTD.
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Product DescriptionLog Cutting Saw Production line for wood based manufacturerA log cutting saw production line is a complex, automated system used to process raw timber into lumber and other wood products with high efficiency and minimal waste. The process is a sequential workflow that can be broken down into several key stages.SpecificationThe Production Line WorkflowLog Infeed and Sorting: Raw logs are first delivered to the sawmill and loaded onto a conveyor system. They may be sorted by species, diameter, or length to optimize the cutting process.Debarking: Logs are then passed through a debarking machine, which removes the outer bark. This prepares the wood for a cleaner cut and a more efficient milling process. The bark is often collected as a byproduct to be used for mulch or fuel.Scanning and Optimization: Modern production lines use advanced technology, such as lasers, to create a three-dimensional scan of each log. A computer then uses this data to calculate the most efficient and profitable cutting pattern to maximize the yield of usable lumber from each log.Primary Sawing (Breakdown): The logs are fed into large saws, such as head rigs with band saws or circular saws, to make the initial cuts. This step breaks the round log down into rough shapes, often called "cants" or "flitches".Edging and Trimming: The cants and flitches are then sent to edgers and trimmers, which refine the rough boards by cutting off irregular edges and trimming them to standardized lengths.Further Processing: The final lumber is then sorted by size and grade, dried in kilns to reduce moisture content, and may be sent through planers and sanders to achieve a smooth finisKey ConfigurationsA key log cutting saw production line for a wood-based manufacturer is configured as a series of interconnected, automated stages designed to maximize efficiency and yield. The configuration depends on the specific product being made (e.g., lumber, plywood, engineered wood) but generally includes the following core components:Log Infeed and Singulation: The line begins with a log deck or conveyor that feeds logs one by one into the system. This stage ensures a continuous, steady flow of material.Debarking and Scanning: Logs are first debarked to remove the outer layer, which improves saw performance and the quality of the final product. They are then scanned by lasers or cameras to determine the most efficient cutting pattern to maximize the amount of usable wood.Primary Sawing (Breakdown): This is the core of the line, where the logs are broken down into rough cants and planks. This stage typically uses:Band Saws: For higher recovery rates, especially with high-value timber.Circular Saws: For high-speed, high-volume production of dimensional lumber. A double-bladed circular saw (as seen in some images) is a common configuration that makes two parallel cuts at once.Secondary Processing (Edging and Trimming):Cants and planks are transported via conveyor to machines that refine their shape:Edgers: Saws that trim the sides of the boards to create a uniform width.Trimmers:Saws that cut the ends of the boards to a standardized length.Sorting and Stacking:The finished lumber is then automatically sorted by grade and dimension. Hydraulic scissor lifts and stacking machines (similar to the ones seen in a provided image) are often used to stack the finished planks into bundles for transport or storage.Conveyor Systems:A continuous network of chain-driven live roller (CDLR) conveyors and other material handling equipment connects all these stages, ensuring smooth and rapid movement of wood throughout the production line.Technical Specifications(Custom configurations available upon request.)ComponentSpecification CategoryTypical Range / ValueLog Sawing MachinesLog Diameter Capacity135 cm to 160 cm (53.15 in to 62.99 in)Maximum Cutting Width100 cm to 140 cm (39.4 in to 55.11 in)Motor Power22.5 kW to 32 kWCutting PrecisionUtilizes computer-controlled systems to optimize cutsBlade TypeThin-kerf blades to increase wood yieldIndustrial Conveyor SystemsLoad Capacity250 to 15,000 lbs per rollerMaximum Live LoadUp to 15,000 lbs over a 30-foot lengthSpeed30 to 60 feet per minute (FPM), often variableRoller Diameter1.9 inches to 5 inches, made of heavy-gauge steelFrame MaterialHeavy-duty steelHydraulic Scissor LiftsLoad Capacity25,000 to 60,000 lbs (some models up to 120,000 lbs)Platform DimensionsVaries, e.g., 96" x 60" to 120" x 132"Service RangeLowered and raised heights vary, e.g., travel range of 46 to 92 inchesPower SourceTypically 460 V AC, 3 Phase, 60 HertzSafety FeaturesEmergency stop, overload protection, safety maintenance barsDrawings & DimensionsDetailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.After Sales ServiceStandard Warranty: 12 months or 2,000 operating hours (whichever comes first).Extended Warranty: Optional coverage up to 36 months.Global Support: 24/7 technical assistance and spare parts supply.Training: On-site or remote operation/maintenance training.Company ProfileShandong ANJN Tec Co., Ltd.For over a decade, ANJN has been a driving force in the plywood machinery industry. ANJN engineers solutions that maximize output, enhance quality, and streamline operations. The commitment to cutting-edge technology and unwavering support has earned the trust of manufacturers worldwide.Why Choose Us?Other ProductsPioneering Innovation:ANJN consistently pushes the boundaries of plywood machinery manufacturing.Uncompromising Quality:Machines are built for durability, reliability, and exceptional performance.Global Expertise & Support:Benefit from extensive experience and dedicated service, no matter where you operate.Certified Excellence:The commitment to quality is recognized and validated by industry standards.Hot Press Cold press Glue spreader Veneer rotary Debarker Peeling Lathe stacker machines4side planner machinesLog Feeder machinesPlywood edge Mitre SawFAQQ1: Why choose ANJN?ANJN is a customer-centric company with over 20 years of experience in the wood-based industrial sector. We prioritize our clients' success by offering personalized solutions and protecting their business privacy. Our deep market insights and commitment to integrity ensure we deliver exceptional value and build long-term trust. Q2: Do you offer onsite engineering services?Yes, we provide onsite engineering support. Our highly experienced engineers are available for service, and we manage all logistical arrangements, including visas and travel, to ensure a seamless process. Q3: Can you offer competitive pricing for high-quality products?Absolutely. We believe that fine quality is non-negotiable for securing a long-term market presence and retaining customer trust. While we may not always offer the lowest or highest price, we guarantee fair and reasonable pricing. Our focus is on fostering long-term relationships through the delivery of quality products, which we expect will lead to larger sales volumes across our range of woodworking machines. Q4: Can you customize products for clients?Yes, we can customize products based on a customer's specific requirements or provided drawings. Throughout the customization process, we maintain the strictest confidentiality to protect our customers' business privacy. Q5: What warranty and after-sales service do you provide?We offer a comprehensive after-sales service to ensure your continuous satisfaction. We provide a 12-month warranty on all spare parts, with timely replacements for any component failures. Our dedicated support team is available 24/7 to help resolve any issues you encounter. We are committed to providing a resolution within 48 hours of your inquiry.
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