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Carbonization FurnaceActivated Carbon Making MachineActivated Carbon Furnace
Henan Xuye Machinery Equipment Co., Ltd.
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Product DescriptionProduct DescriptionThe complete production line of activated carbon is an advanced carbon processing line integrating crushing, screening, carbonization, activation, dusting, and packaging, customized to meet various needs. All of the machinery used in this production line is of high quality and made with the latest technology, making it highly efficient and reliable. This production line can produce activated carbon of various forms, including powder, granular and columnar, and is neutral in PH value. The complete production line of activated carbon is a comprehensive set of equipment and machinery designed to produce activated carbon of the highest quality. It has been specifically designed to provide a complete solution for all of your activated carbon production needs. This production line is suitable for both small-scale and large-scale production, and can be tailored to meet individual requirements. This production line will ensure that you get the highest quality activated carbon with minimal effort and cost. The complete production line of activated carbon is the ideal solution for those looking for an efficient and reliable way to produce activated carbon. It is the perfect choice for those seeking a complete activated carbon processing line with the highest quality and efficiency. This production line is designed to provide a complete and reliable solution to all of your activated carbon production needs.ProcessThe production line of coconut shell activated carbon mainly includes the following processes: Raw material pretreatment: Firstly, the raw materials are crushed and screened to a size of 1-3cm. Then they enter the rotary dryer, utilizing the residual heat of the production line as a heat source to control the moisture content of the raw materials at 8-15%. The exhaust gas of the dryer is treated by dust removal and smoke washing to meet emission standards. Carbonization process: Indirect heating is used to carbonize the coconut shells at a temperature of 650-850°C. The rotary drum of the carbonization furnace is made of high-temperature resistant stainless steel and is fully sealed with a slight negative pressure. The combustible gas generated during the carbonization process is used as fuel to provide heat for carbonization without the need for additional fuel. The carbonized coconut shell charcoal can be directly activated or processed after cooling as a finished product. Activation process: The coconut shell charcoal is activated using direct heating at a temperature of 850-950°C for 60-120 minutes. The rotary drum of the activation furnace is lined with refractory material and is fully sealed with a slight negative pressure. Natural gas/oil is used as fuel, and the temperature, residence time, steam usage, and oxygen supplementation can be precisely controlled to produce coconut shell activated carbon with various specifications. 1.Cooling process: Water-cooled spiral conveyors and rotary coolers are used for indirect water cooling. 2.Waste gas treatment: Treatment of the waste gas generated during the carbonization and activation processes, including secondary combustion, steam generation from waste heat, waste heat recovery, temperature adjustment, pulse dust removal, wet acid removal, etc. Harmful substances in the waste gas can be removed while maximizing the utilization of waste heat. 3.Product processing: Crushing, grinding, screening, and packaging of the activated carbon.Features 1.High carbonization yield: 5-6 tons of raw materials can produce one ton of activated carbon. Carbonization and activation are carried out in an oxygen-free environment, minimizing carbon burnout. The carbonization furnace can control carbonization through segmented temperature control. 2.Adjustable and controllable product quality: The production process parameters are adjustable and controllable, enabling the production of coconut shell activated carbon with different specifications. 3.High degree of automation: The entire set of equipment adopts PLC automated control, with multiple sensors installed at various process nodes to ensure safety. The process parameters of the equipment can be automatically adjusted through the PLC, offering strong flexibility and requiring minimal manpower. 4.Large production capacity: 5-20t/d. 5.The professional activated carbon experimental testing team can provide experiments and testing of various key data such as activated carbon iodine value and ash content. Provide you with reliable solutions.AdvantagesThanks to our indirect heating technology, we produce activated carbon of higher purity than our competitors.Due to the primitive methods used in Asia, activated carbon produced in my country is significantly lower in purity and quality. Activated carbon produced by other companies is produced in directly heated furnaces, where the product is directly exposed to flames and comes into contact with toxic gases such as carbon monoxide (CO), nitrogen oxides (NOx), and sulfur dioxide (SO2). Furthermore, potential fluctuations in combustion conditions can reduce consistent product quality. Furthermore, the furnaces are lined with bricks, which can erode activated carbon fired on these bricks and leach into the activated carbon, causing it to lose purity. These impurities include various elements such as aluminum oxide, silicon dioxide, calcium, and other trace elements found in the bricks.Our DifferenceThanks to German technology, our product is as pure as the food in the pot. Our ovens are constructed from special stainless steel. Because the ovens are heated externally, the activated carbon never comes into direct contact with open flames. Furthermore, there are no bricks or other materials inside the ovens; the activated carbon is baked directly on the steel. Additionally, our indirect heating technology provides a more controlled environment, reducing variability and maximizing consistent product quality.Technical ParametersCapacity5-8t/d8-10t/d10-12t/d12-15t/d15-20t/dDryer modelHG-800HG-1000HG-1200HG-1500HG-1800Dryer power3kw4kw7.5kw15kw22kwCarbonization furnace modelTH-1500TH-1500TH-1800TH-2000TH-2000Carbonization temperature600-850oCFixed carbon content after carbonization70-80%Carbonization furnace drum material309S/310S309S/310S309S/310S309S/310S309S/310SActivation furnace modelHN-5HN-8HN-10HN-12HN-15Activation furnace power15kw22kw30kw37kw37kwActivation furnace drum materialQ345+nano heat insulation board+refractory materialActivation temperature850-950oCActivatorWater vapor/flue gasActivation time1-2hCooler modelGTL-1004GTL-1204GTL-1206GTL-1504GTL-1506Temperature after cooling≤40oCActivated carbon crusher modelSGP-400SGP-400SGP-600SGP-800SGP-800Activated carbon finished product size4-60 meshActivated carbon iodine value800-1300mg/gActivated carbon specific surface area800-1500m2/gActivated carbon strength≥95CTC≥60%Filling density0.45-0.55g/cm3Activated carbon ash≤3%Product ApplicationPalm kernel shellPits of olivesPits of datePeach ShellHawthorn SeedPalm kernel activated carbonPits of olives activated carbonPits of date activated carbonPeach Shell activated carbonHawthorn Seed activated carbonCoconut shellWalnut shellHazelnut shellWood chipsBambooCoconut shell activated carbonwalnut shell activated carbonHazelnut shell activated carbonWood chips activated carbonBamboo activated carbonActivated carbon, also called activated charcoal, is a porous material with a huge surface area and strong adsorption capacity. It is widely used in water treatment, air purification, medicine, food, chemicals, energy, and daily life.In water purification, activated carbon removes chlorine, pesticides, organic pollutants, and odors, improving taste and safety. It is also used in wastewater treatment to adsorb dyes, phenols, and heavy metals, helping industries meet discharge standards.For air and gas purification, it captures harmful gases such as formaldehyde, benzene, and volatile organic compounds (VOCs). Air purifiers, HVAC systems, and industrial filters rely on it to remove odors and pollutants. Activated carbon is also applied in solvent recovery, natural gas desulfurization, hydrogen purification, and carbon dioxide capture.In medicine, activated carbon treats poisoning by adsorbing toxins in the digestive tract. It is used in blood purification devices for kidney patients and is also found in personal care products such as toothpaste and face masks.The food and beverage industry uses activated carbon for decolorization, deodorization, and filtration. It improves sugar, soy sauce, and beverages, while also extending the shelf life of fruits and grains by absorbing ethylene gas.In energy and chemicals, activated carbon serves as a carrier for catalysts, supports solvent recovery, and acts as an electrode material in supercapacitors, enabling fast energy storage and release.For safety, activated carbon is used in gas masks, cigarette filters, and household products such as refrigerator deodorizers and shoe insoles.Emerging applications include carbon capture, biomass-based activated carbon production, and advanced electronics such as sensors and batteries.Overall, activated carbon is a versatile and sustainable material that plays a vital role in protecting the environment, improving health, and supporting modern industry.CertificationsActivated carbon equipment patent certificateCE certificationCarbonization furnace equipment patent certificate,
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