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Carbonization FurnaceContinuous Carbonization FurnaceCarbonization Furnace for Charcoal
Zhengzhou Xiangkun Machinery Co., Ltd.
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Product Description As the world is increasingly worried about climate change and the reduction in the number of forests as a result of deforestation, there has never been a more crucial time for the use of alternative, sustainable energy sources. Charcoal, emanating from wood, is a great example of sustainable energy. Many households, especially those in rural areas, use charcoal as their source of energy for cooking and heating. Charcoal is also used in the industrial sector for smelting, pyrolysis, and the production of activated carbon. The utilization of wood into charcoal has come a long way, from an age-old African practice of utilizing earthen kilns to the modern carbonization stove. Many modern carbonization stoves are readily available in the market, making it easy for carbonization to take place on a large scale. One of these carbonization stoves is the continuous carbonization furnace, a machine designed to make charcoal. This furnace offers significant benefits over the traditional approach to making charcoal, making it an excellent choice for industrial scale production.Introduction to Continuous Carbonization FurnacesContinuous carbonization furnaces are machines designed to convert wood and other biomass into charcoal. The furnace comes in different designs and sizes, but all share a similar working principle. The continuous carbonization furnace utilizes pyrolysis, which is the process of breaking down organic components, in the absence of oxygen, into simpler molecules. The process of carbonization involves heating organic compounds at a high temperature to eliminate both water and volatile gases. The resulting product is called charcoal. Charcoal is an excellent source of fuel since it burns hotter, for a longer period, and produces less smoke than regular wood.Working Principle of the Continuous Carbonization FurnaceAs earlier mentioned, the working principle of the continuous carbonization furnace is based on the pyrolysis process. The furnace has five different stages:1. Preheating Stage - The furnace utilizes the released heat from carbonization to heat the new wood and maintain the optimal temperature.2. Drying Stage - The wood is then passed through a drying room, which eliminates any moisture in the wood. This phase prevents the formation of water vapor, which can lower the quality of the end product.3. Carbonization Stage - The heated wood then moves to the carbonization stage, where the pyrolysis process takes place. The wood slowly breaks down into organic compounds-like carbon, hydrogen, and methane, eliminating any unnecessary substances or elements in the wood.4. Cooling Stage - Here, the resultant charcoal is quenched by passing it through a water-filled chamber. This procedure is crucial to prevent the charcoal from igniting.5. Collecting Stage - The last stage involves packaging of charcoal. The charcoal is collected continuously, allowing for an unbroken production cycle.Advantages of Horizontal Carbonization FurnacesThe horizontal carbonization furnace is a type of continuous carbonization furnace with several advantages. Here are a few:1. High Efficiency - The horizontal carbonization furnace is highly efficient since it continuously feeds wood into the heating chamber. As such, users can have twice or three times the yield they would have with other carbonization furnaces.2. Flexible - This type of furnace can work with a variety of material feeds, including rice shells, bamboo pieces, etc. This flexibility allows for the production of different types of charcoal.3. Automatic Temperature Control - The heat supply in the furnace is carefully controlled by a computerized system, making the furnace efficient and easy to operate.4. Reduced Carbon Emissions - The horizontal carbonization furnace reduces carbon emissions significantly through an advanced dedusting system.Applications Of Carbonization StavesCharcoal produced from carbonization furnaces can be used in many applications, including:1. Industrial Sector - Charcoal is used in the industrial sector to provide heat needed for smelting and pyrolysis. It is also used in the production of activated carbon, a product utilized in water purification industries.2. Agriculture - Charcoal is an excellent soil conditioner and is used as a component of fertilizers.3. Cooking - In some areas, charcoal is a staple source of energy for household cooking.4. Art - Charcoal is used in art as a drawing material.Technical information: Model Power (kw)Size(mm)Capacity (t/h) Heating system Host base Cooling discharging Including main machine,conveyor machine,purification machine and discharge machine.Gasifier(mm)Liquefied gasCivil constructionProtocol configuration (L * W * H)(m)Conveyor machine(6m)Cooling silo(mm)LXT-10005.5345.53?1020*92000.5?150012By floor plan9.2*1.45*12 sets?1200*2900How to use Continuous Carbonization Furnace to make Charcoal?For best results when using a continuous carbonization furnace to make charcoal, follow these steps:1. Prepare the Woody Feed - Cut the wood into small pieces and, if necessary, remove any bark.2. Preheat The Furnace - Preheat the furnace to the optimal temperature.3. Feed The Woody Material - Add the wood to the furnace slowly.4. Dry The Woody Material - Move the wood to the drying stage to remove any moisture.5. Carbonize The Woody Material - Move the dried wood to the carbonization stage for the pyrolysis process to occur.6. Cool The Charcoal - Quench the final product by passing it through a water-filled chamber.7. Collect the Charcoal - The collected charcoal can be bagged and sold.Buying Guide for Carbonizing FurnacesWhen selecting a carbonizing furnace, it's crucial to consider several factors. Here are a few tips to consider:1. The Size of Production - When buying a continuous carbonization furnace, consider the amount of charcoal you want to produce. For smaller scale, choose a small-sized furnace whereas a larger scale demands a larger-sized furnace.2. The Type of Feedstock - The furnace's size depends on the feed size, which should match the required feed size.3. The Cost - Seek advice from a furnace specialist manufacturer to guide you on pricing while working within your budget.Why Do You Choose Our Company's Machine?1. High Quality Machine - At our company, we produce high quality and efficient machines that that are manufactured to the highest standard. 2. Expert Guidance - We have an experienced team of professionals knowledgeable and proficiently trained to manufacture high-quality machines.3. After-sale Service - We offer a good after-sale service that ensures machine maintenance and repairs.4. Competitive Pricing - We offer the most competitive prices for our machines, with the most affordable financing options available.Advantages of Our Factory1. Experienced Engineers - Our professional engineers ensure that all the machines are built to high quality, high standard, and robustness.2. State-of-the-art Technology - We invest in the latest technological advances, ensuring that our machines are among the best in the industry.3. Top-notch Quality Control - We have tightly controlled quality control measures to ensure that all the machines maintain the highest possible standards.4. Affordable Financing - For our customers, we offer affordable financing options that suit their budget.The continuous carbonization stove offers excellent benefits in the industrial sector, household heating, cooking, and agriculture. The horizontal carbonization furnace provides several advantages such as high efficiency, flexibility, and automatic temperature control. The use of the carbonization furnace to make charcoal can be achieved through a simple process encompassing preparation stages, carbonization, cooling, and collection. When buying a carbonizing furnace, you need to consider factors like size, feed, and cost. With our company's machine, you can have high quality machines with guidance, maintenance, and repairs after sale plus top notch quality controls among other factors. The use of the carbonizing furnace to make charcoal is an eco-friendly way to maximize your natural resources while providing affordable energy to households and industries.
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