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China, Chinese Customized Jute Stick Horizontal Charcoal Carbonization Furnace Price for Bangladesh1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Carbonization FurnaceCharcoal MachineCarbonization Furnace Price
Zhengzhou Jiutian Technology Machinery Co., Ltd.
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Product Description Horizontal Carbonization MachineProduct DescriptionJiuTian horizontal dry distillation carbonization furnace is specially used for log, wood, jute stick, and other long rod-type biomass characteristics adopts horizontal structure, cart entry, and exit raw material and the advanced hot gas dry carbonization process technology, using a unique carbonization flue gas (volatile hydrogen material and tar, etc.) Back Burning Technology, make full use of the flue gas produced by carbonization process, meet the thermal needs of carbonization furnace itself, greatly increase the carbonization rate, the carbonization rate increased from 80% to more than 95%, and easy to operate, safety and environmental protection, high production efficiency, can save a lot of energy, is the ideal equipment for carbonizing the long rod type biomass material. The combination mode of multiple devices, use carbonized flue gas in tandem, can reduce fuel consumption during carbonization production and improve the enterprise benefit. Working PrincipleJiutian horizontal biomass dry distillation carbonization furnace consists of the inner tank, insulation, furnace door, rail car, combustible gas reburning pipe, dehumidifying buffer tank, burner, exhaust pipe, and thermometer. The gasifier and flue gas purification device are the optional machines. This furnace using the anaerobic dry distillation principle to remove volatile substances in biomass material, to carbonize the biomass material, carbonization process: Feeding raw material, and sealing the furnace→Preheating and drying the raw material → Anaerobic carbonization →Cooling and discharging the carbon, total four steps. Feeding raw material and sealing the furnace: use the rail car to feed the raw material into the carbonization furnace and lock the furnace door, finaly sealing the furnace. Preheating and drying the raw material: use the wood or other fuel to heat the raw material inside the furnace, from room temperature slowly heat up to 220-250oC, this process time is about 1.2 to 2.0 hours (the specific heating-up time mainly depends on raw material moisture content, density, diameter size, etc), discharge water inside the raw material and the air in the inner tank. Anaerobic carbonization: When the temperature inside the carbonization furnace increase to there is little yellow smoke discharged from the smoke tube ( hydrogen, oxygen, and other volatile substances). it means to start the carbonization process, then we can recovery of combustible flue gas into furnace ignition, Adjust the intake combustible flue gas amount, keep the temperature in the inner tank about 300-550oC, 2.0-3.5 hours (the specific temperature and carbonization time is mainly depending on raw material moisture content, density, diameter size, and carbonization degree, etc). When it stops burning naturally inside the furnace, the carbonization is finished. Cooling and discharging the carbon: when the carbonization is finished, we need to open the cooling water valve to cool the inner tank, when the temperature inside of the inner tank reduces to below 50oC, then we can open the furnace door and discharging the carbon. The heating-up time and carbonization time of this model carbonization furnace is total about 5.5-9.5 hours, so it can finish 3 batches every 24 hours. The exhaust gas is discharged through the dust collector and can meet the environmental protection requirement. 3-5 sets of carbonization furnace used in parallel, peak shifting carbonization process. it can maximize use the of combustible flue gas heating carbonization furnace each other, reduce the fuel consumption. Product ParametersOther Related Wood Charcoal Making Carbonization Furnace Specification: ModelCapacity(m3)/Carbonization timeExternal dimensions(m)Inner length(m)Internal Diameter(m)Steel Plate Thickness MaterialEXW Price(USD)With PurifierPurifier Price(USD)JTWT3001.2/6h1.9*1.15*1.61.70.955mmCarbon steel1400No300JTWT7003/7h1.9*1.7*2.21.71.55mm2600300JTWT10004.76/7h2.9*1.7*2.22.71.58mm4800500JTWT16007.65/9h2.9*2.2*2.32.71.98mm7600500JTWT200010.48/10h3.9*2.2*2.33.71.910mm9100Yes0JTWT310015.86/12h5.8*2.2*2.35.61.910mm120000Note:1. If the carbonization furnace inner tank is made of 316 stainless steel. The price is negotiated separately.2. The specific capacity, temperature, and carbonization time is mainly depend on raw material moisture, density, diameter size, and carbonization degree( and also the retention of volatile matter). Adjust the carbonization process parameters or change the raw materials, the furnace capacity corresponding changes, details need to consult Jiutian company;3. Jiutian company is responsible for the user's site planning, process design, equipment guidance installation, and workers training. The equipment implements three guarantees, the whole machine guarantees for one year, long-term supply accessories. Product FeaturesThe whole carbonization process spend few hours. I will introduce the carbonization process according to the temperature. 0-300 oC is a preheating stage, 300-550 oC is a carbonization stage, and 550-50 is a cooling stageEnvironment protection:When wood is burned, it will produce thermal cracking reaction and generate small molecular products. At about 200 oC, it mainly produces carbon dioxide, water vapor, formic acid, acetic acid and various flammable gases; at 200 ~ 280 oC, it produces a small amount of water vapor and carbon monoxide; at 280 ~ 500 oC, it produces flammable vapor and particles; above 500 oC, it is mainly carbon, and the generated free radicals have an obvious accelerating effect on combustion.The stick in the carbonization process will produce a lot of light yellow combustible gas. These gases through the carbonization furnace with there own pipes can make combustible gas diversion to the charring furnace combustion zone to the second fire heating. More environmentally friendly and saving fuel.ApplicationsWidely used for carbonizing log, wood, jute stick and other long rod-type biomass.Successful CasesWe have a very big market in China local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America and so on, total more than 30 countries in the world. FAQQ1. What is the MOQ? 1 set.Q2. Can I have different models at different prices? Yes. There are different models according to different raw materials and different capacities.Q3: Which areas do you serve? We have a very big market in China local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America and so on, total more than 30 countries in the world. Q4. How long is the quality guarantee? One year. Company ProfileFounded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine. Jiutian Machinery products include biomass drying and pelletizing production line, feed dregs drying equipment, coal drying upgrading equipment, poultry manure drying equipment, coconut fiber, and coir drying machine, and related wood shaving machine, pellet machine, dehydration machine, carbonization furnace, etc. At present, Jiutian not only has a huge customer resource system and considerable market share in the country but also in the UK, Russia, Greece, Italy, Israel, Morocco, Congo, C?te d'Ivoire, Madagascar, Australia, India, Vietnam, Laos, Indonesia, Malaysia, Sri Lanka. In Chile, the United States and other countries have established a case of dryers and successfully put them into production, to achieve the quality and technology of dryer products and international standards.Thanks for your attention! Any interesting also can email to us by below Contact board:
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