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China, Chinese High-Quality Disc Separator for Beer with Automatic Self-Cleaning Feature1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Machinery for FoodBeverage CerealFoodBeverage Cereal Production LineBeer Filtration EquipmentAutomatic Beer Separator
Jiangsu Jianeng Machinery Manufacturing Co., Ltd.
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Product Description 4Step into the world of cutting-edge technology with our comprehensive overview of the beer separator's parameters, distinct shape, and unique characteristics.4.1 Delve into the core technical specifications of the PJDB440 Beer Separator, engineered for precision and efficiency.Project nameParametersDevice parameters Model numberPJDB440Water Flux10000L/hProcessing power5000-8000L/hRotational speed6,910 RPMSeparation factor10600gEffective working inside diameter of piston400mmSlagging methodSmall valve slaggingLight liquid outlet pressure0 to 0.3MPaStarting methodVariable frequency startingSeparator net weight1200 kgOverall dimensions (length X width X height)1800X1700X1800mmMotor power15kW/50Hz/380VInlet pipe diameterDN40Material entry and exit formIn-outSealed formDeoxidized water sealEquipment weight2000KGOverall dimensions1800X1700X1800mmTransmission modeGear driveSlagging methodAutomatic intermittent slagging according to timeSlag cavity volume7LInlet and outlet sanitary sampling valvecontainingHow the pipe connects to the hostHard connectionValve piping assembly304Technical requirements Imported yeast concentrationAverage ≤25 million /mLExport yeast concentration≤1 million /mLOxygen increase≤10ppbWine temperature rise1.5 oC or lessYeast mortality≤3%Dredge drynessLess than 50% water (V/V)Electrical control systemPower (KW)18.5 kwControl systemSiemens S7-200Human Machine interfaceVinylonCommunication interfaceEthernetFlowmeterE+HOutlet turbidimeterSigrsit or equivalent imported brand (optional)Regulator valveYuan 'an/DongzhengInverterABBPower distribution cabinet coolingFanMajor low-voltage electrical componentsSchneiderShock detectorShanghai Vibration transmissionEnergy consumption requirementsPower consumptionMax15KWAlcohol DamageLess than 1%CO2 consumption1-3NM3/HCompressed air consumptionMax0.3Nm3/MIN configuration diaphragm slag pump consumptionWater seal deoxidation water consumption10-30L/HOperating water consumptionThe instantaneous flow requirement is 1-2m3/h, the consumption max0.2m3/H, and the slag discharge consumes 2-5L at a timeOtherIntermediate repair kitSee Attachment 5Overhaul KitSee Attachment 6Remarks: Centrifugal oxygenation * : The performance is verified based on the test results from the esteemed PENTAIR HAFFMANS o-DGM dissolved oxygen meter, especially with a carbon dioxide content of 0.50% or more in the fermentation liquid designated for centrifugation.4.2 Visualize the PJDB440 Beer Separator with a detailed outline of the main machine (refer to Attachment 1).4.3 Discover the PJDB440 beer separator's configuration and the distinctive features of its equipment.:(1) The remarkable drum body, piston, drum cover, and other pivotal components are crafted from high-strength stainless steel. All parts in direct contact with your product are made using premium 304 stainless steel, with the separator's shell also composed of robust 304 stainless steel.Designed with meticulous precision, it ensures no dead angles, impeccable tightness, and zero contamination risk..(2) The ingenious drum structure features a double small valve, full row plus part row combination. This self-cleaning two-phase separator allows for programmable PLC control of slagging, offering two program combinations: full row and part row.Such automation effortlessly simplifies manual operations and effectively addresses and potentially eliminates the slagging issue, enhancing overall productivitywhile significantly minimizing wine loss..(3) The advanced transmission mechanism is fortified with SKF bearings. Through an optimized design, it lowers the drum's center of gravity, markedly diminishing vibration levels and enhancing the separator's mechanical reliability and stability,enabling it to perform continuously and reliably over extended periods..(4) The implementation of frequency conversion starting, outperforms traditional friction and hydraulic coupler start modes, eliminating the need to replace friction plates or hydraulic oil, hence, significantly reducing maintenance costs..(5) The innovative cover and fuselage cooling through interlayer effectively decreases casing temperature, substantially cutting down vibration levels and noise across the entire machine, thereby enhancing operational safety and reliability, ensuring minimal to no heating effect on the liquor post-centrifugation..(6) The precision dynamic balancing of the separator drum guarantees minimal vibration and stable operation. Multiple safety protections are in place, including vibration and current overload alarms and automatic shutdown, to safeguard the separator's operation.(7) Designed for convenience, there's no need for disassembly or separate CIP cleaning, offering substantial labor savings.(8) The separator utilizes a pressure-holding structure along with a CO2 sealing design ideal for beer separation, ensuring that there is absolutely no loss of CO2 from the liquor during the centrifugal process, and oxygen increase during this process remains virtually "0".(9) The Behold the pinnacle of intelligent machinery: our separator's automatic electric control cabinet, masterfully equipped with a PLC automatic control device and an intuitive touch screen operation mode. Effortlessly monitor each valve's working condition, with the motor's status directly conveyed on the vibrant display setting unit. This clarity ensures you comprehend the system's current state at a glance. In the event of an anomaly, the display unit swiftly reveals the specific alarm, allowing for timely troubleshooting. Seamlessly adjust operating parameters such as separation time, sealing time, and slag discharge time to match the dynamic demands of your operations, ensuring peak performance with unmatched ease.(10) Our dedicated after-sales service team spans the nation, ensuring rapid response to customer needs. We guarantee arrival at the user's site within a maximum of three working days, delivering prompt and effective support when you need it the most.4.4 PJDB440 beer separator main parts technical control tableSerial NumberNameMaterial or model numberCritical control points1Drum blockDrum headPistonHigh strength stainless steelFinite element force calculationProcess flaw detection controlMaterial properties Testing2Rotating drum parts Precise dynamic balancing3BearingsSKF 4InverterABB 5PLCSiemens 6Vertical shaft2Cr13Finite element force calculationProcess flaw detection control4.5. Scope of Supply: (/ set)Serial numberDevice nameSpecification model numberQuantityBrandRemarks1SeparatorPJDB4401 Including motor, special tools, spare parts and accessories, optional stainless steel frame2Electric automatic control box 1CanonABB inverter, Siemens PLC, 304 stainless steel housing3PJDB440 control module 1Canon 3.1Solenoid valve setDN15 1Canon 3.2Stainless steel booster pumpDW(s)5-60/1501Yue Hua 3.3FlowmeterDN40 10m3/H1E+H 3.4Pneumatic regulating valveDN401Yuan 'an/Dongzheng 3.5Pneumatic constant pressure valveDN401Yuan 'an/Dongzheng 3.6Level switch 2NEXONOptional configuration3.7Slag pump 1Sembate USAOptional configuration3.8Turbidity meter 2Sigrsit or equivalent imported brandOptional configuration5. Technical documentation provided: (/ sets)Serial numberTechnical data NameNatureQuantityDelivery timeMethod of delivery1Instruction manualFinal materials1 copyRandomRandom wooden box2General instruction manualFinal materials1 copyRandomRandom wooden box3Certificate of conformityFinal documentation1 copyRandomRandom wooden box4Packing listFinal materials1 copyRandomRandom wooden case5Base drawingOutline drawing of equipmentFinal data1 copyRandomRandom wooden boxDesign documents1 copy 6. Quality Assurance6.1 We adhere to a strict and meticulously crafted manufacturing process, ensuring that all materials, purchased components, standard parts, and general parts meet or exceed relevant national and industry standards.6.2 Equipment acceptance will be conducted with reference to the technical agreement and accompanying technical documentation.6.3 The manufacturing process of the equipment is rigorously aligned with the design drawings, technical documents, and specifications agreed upon by both parties, ensuring flawless execution.6.4 Upon completion of the on-site installation and commissioning of the equipment, and once both parties confirm the acceptance standards, a commissioning order will be duly signed.6.5 Enjoy peace of mind with a comprehensive warranty period of 12 months post-acceptance or 18 months from goods arrival, whichever comes first, safeguarding your investment.6.6 Should any malfunction occur due to supplier responsibility during the warranty period, we commit to offering free maintenance or replacement, ensuring your equipment remains in optimal condition.7.1 Rest assured with our commitment to free comprehensive technical services within China, including video and telephone installation guidance, on-site commissioning, and full technical training for your operational and maintenance teams.7.2 Within the warranty period, any product quality issues will be addressed with free technical services. For other concerns, we provide preferential rates to ensure continued operational excellence.7.3 Our lifelong technical services promise ensures that expert support is always at your fingertips, maintaining your equipment's peak performance for years to come.7.4 In cases of after-sales service needs, we pledge to reach domestic user sites within three working days post-confirmation, barring any force majeure events like epidemics.7.5 Elevate your team's expertise by allowing relevant personnel, such as technicians and operators, to gain firsthand experience at our supplier site during the equipment assembly phase. This immersive training covers structure, principles, installation, maintenance, fault analysis, elimination strategies, normal operation precautions, and automatic control knowledge, ensuring mastery of correct operation and maintenance techniques for the centrifuge.
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