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China, Chinese Industrial-Grade Leaching Tank with Superior Rubber Lining Quality1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Mining MachineryLeaching TankRubber Lined Storage TankLeaching Tank
Cores (Shanghai) New Materials Co., Ltd
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Product Description Product DescriptionMaterial & ConstructionSteel Shell: Expertly crafted using premium-grade carbon steel or stainless steel, tailored to meet your specific requirements (please specify the grade if applicable).Rubber Lining: Engineered for excellence, our lining options include natural rubber (NR) or advanced synthetic alternatives (SBR, neoprene, etc.). Each is designed with exceptional abrasion resistance, ensuring superior durability against the wear from harsh particles, acids, or alkalis.Lining Thickness: Tailored to perfection, our lining thickness can be customized (e.g., 3-12 mm) to precisely match your application's unique requirements.ApplicationsIdeal for diverse industries such as mining (slurry storage), chemical processing, wastewater treatment, power plants, and food-grade storage (pending certification).Customization OptionsOur tanks can be customized in sizes ranging from 1m3 to a massive 1000m3, with various shapes (vertical/horizontal), and features such as flanges, manholes, and agitator mounts to meet your specific needs.Adjust rubber hardness on the Shore A scale and modify compounds for specific media applications, including acid-resistant formulations, to ensure optimal performance.CertificationsOur products adhere to top-tier certifications, including ISO 9001, ASME, and CE, along with any pertinent industry-specific standards (if available, please specify).Selling PointsExperience unparalleled longevity with our abrasion-resistant lining, designed to significantly extend the lifespan of your tanks.Benefit from substantially reduced maintenance costs compared to unlined tanks, making our solution exceptionally cost-effective.Avail of OEM/ODM support for fully customized, bespoke tank designs tailored to your exact specifications.Detailed PhotosProduct ParametersPackaging & ShippingCompany ProfileCORES SHANGHAI NEW MATERIALS CO., LTD. is a trailblazing advanced materials company located in the heart of Shanghai, China. Renowned for its cutting-edge expertise, it excels in the research, development, production, and distribution of industrial wear-resistant products, as well as chemical storage tanks and associated materials. As a front-runner in the Chinese market for pioneering the research and commercialization of state-of-the-art wear-resistant materials such as rubber, basalt, alumina ceramics, and silicon carbide, the company boasts a robust production infrastructure nurtured through relentless innovation. Over the years, CORES SHANGHAI NEW MATERIALS CO., LTD. has amassed a wealth of technical patents and certifications, underscoring its technological prowess. With profound experience and leading-edge technological capabilities, the company offers a diverse array of products, including chemical storage tanks, wear-resistant rubber, alumina ceramics, and silicon carbide materials. These are extensively utilized across various industries such as mining, power, metallurgy, coal, building materials, and chemicals, delivering unparalleled high-performance and high-quality wear-and corrosion-resistant material solutions. In response to the surging demand for such products across multiple sectors, the company is steadfast in ramping up its R&D investments, refining production techniques, and aspiring to ascend as a global leader in the field. Looking to the future, CORES SHANGHAI NEW MATERIALS CO., LTD. is resolute in its dedication to technological breakthroughs and product advancements, with a goal to furnish customers with even more sophisticated solutions in wear and corrosion resistance.Our Advantages1. Unmatched Abrasion & Corrosion ResistanceNatural/Synthetic Rubber Linings: Utilizing premium, high-grade rubber compounds such as NR, SBR, Neoprene, our linings are expertly designed to withstand the toughest challenges posed by slurries, chemicals, and aggressive media, ensuring exceptional durability.Prolonged Service Life: Experience a remarkable 2-3 times longer service life compared to unlined steel tanks, significantly lowering your replacement costs and enhancing operational efficiency.2. Fully Tailored Designs to Meet Your NeedsVersatile Size & Shape: Choose from compact 1m3 tanks to expansive 1000m3+ bulk storage solutions, available in both vertical and horizontal configurations to perfectly fit your space and capacity requirements.Adaptable Lining Options: Customize every aspect from thickness (3-12mm), hardness (Shore A), to rubber type (acid-resistant, food-grade, etc.), ensuring your tank meets precise specifications.Enhanced Accessories: Personalize your tank with custom flanges, agitator mounts, inspection hatches, and effective thermal insulation for optimal performance.3. Sturdy Construction & Rigorous Quality AssuranceDurable Steel Shell: Fabricated from premium carbon steel (Q235B, Q345R) or stainless steel (304/316L) and treated with anti-rust coatings for enhanced longevity and reliability.Vulcanized Bonding Technology: Experience superior peel resistance with our chemically bonded rubber lining, expertly attached to the steel structure to prevent delamination and ensure lasting integrity.Strict QC Standards: Our production process meets and exceeds ISO 9001, ASME, or CE certified standards, guaranteeing the highest quality and reliability (specify certification if applicable).4. Economical Maintenance SolutionsEffortless Repair: Damaged sections of rubber can be efficiently patched or relined, eliminating the need for complete tank replacement and minimizing downtime.Low Maintenance Friction: Our smooth rubber surfaces significantly reduce material buildup, cutting down on cleaning time and ensuring uninterrupted operation.5. Expertise in Industry ApplicationsValidated Applications: Perfectly suited for mining (handling slurries), chemical processing, wastewater treatment, power plants, and marine environments, showcasing our versatile and trusted solutions.Compelling Case Studies: Explore our successful projects, such as the "10-year rubber-lined tank for copper slurry storage in Chile," highlighting our proven track record of excellence.6. Comprehensive OEM/ODM Support & Swift DeliveryExtensive Bulk Stock Options: Benefit from our ready-made models, designed for immediate shipment to meet your urgent needs without delay.Comprehensive One-Stop Service: From initial design to final installation support, our end-to-end service ensures a seamless experience, tailored to your specific requirements.After Sales Service1. Installation & Commissioning SupportOn-Site Guidance: Provide technical manuals, insightful installation videos, or dispatch experienced engineers to ensure perfect setup and seamless operation from day one.Startup Checks: Conduct thorough inspections of the rubber lining prior to commissioning to confirm impeccable quality-no air bubbles, cracks, or weak adhesion allowed.2. Warranty & Quality GuaranteeStandard Warranty: Enjoy peace of mind with a comprehensive 12-24 month warranty on both the rubber lining and steel structure, adjustable to suit contract needs.Defect Resolution: Benefit from free repair or replacement services for any manufacturing flaws, including delamination or premature wear, ensuring your equipment performs flawlessly.3. Maintenance & Repair ServicesLining Inspection Kits: Equip customers with essential tools like ultrasonic thickness gauges to easily monitor wear levels and maintain optimal performance.Patch Repair Kits: Empower users with DIY rubber repair materials to efficiently address and mend minor damages.Relining Services: Opt for either factory or on-site relining services when the lining's wear surpasses acceptable limits, restoring peak efficiency.4. Technical Support & Troubleshooting24/7 Hotline: Rely on our rapid-response hotline for immediate assistance during emergencies, including leaks or chemical compatibility concerns.Remote Diagnostics: Gain access to comprehensive troubleshooting guides via email or chat, addressing common challenges such as abrasion hotspots and pH-induced swelling.5. Spare Parts & RetrofittingOEM Parts: Access a well-stocked inventory of rubber sheets, bolts, gaskets, and flange covers for swift, hassle-free shipping.Upgrade Solutions: Elevate your current tanks with advanced rubber compounds or innovative additional features through our expert retrofitting services.6. Training & DocumentationOperator Training: Receive expert instruction on proper cleaning techniques, pH monitoring, and effective wear prevention strategies.Multilingual Manuals: Comprehensive manuals in multiple languages include detailed maintenance schedules, rubber compatibility charts, and essential safety protocols.7. Long-Term Service ContractsAnnual Inspections: Schedule regular, thorough inspections ensuring lining integrity, corrosion control, and structural stability, safeguarding long-term operation.Priority Support: Secure VIP contracts for high-volume buyers, complete with discounted relining services and faster service turnaround times for superior client care.FAQ1. What are the key benefits of rubber-lined steel tanks?Abrasion Resistance: Natural/synthetic rubber linings withstand wear from slurries, minerals, and aggressive particles.Corrosion Protection: Rubber acts as a barrier against acids, alkalis, and seawater.Longer Lifespan: 2-3x more durable than unlined steel tanks, reducing replacement costs.2. What types of rubber linings do you offer?We provide:Natural Rubber (NR): Best for abrasion resistance (e.g., mining slurries).Neoprene/SBR: For oil, chemicals, and moderate acids.Chlorobutyl/EPDM: Superior acid/alkali resistance (e.g., pH 1-14 environments).Custom compounds available upon request.3. Can the tanks be customized?Yes! We offer:Sizes: 1m3 to 1000m3+.Shapes: Vertical, horizontal, or rectangular.Features: Agitator mounts, heating coils, inspection windows, etc.4. How is the rubber lining bonded to the steel?Vulcanized Bonding: Rubber is chemically fused to the steel shell for peel-resistant adhesion.Quality Checks: Each tank undergoes ultrasonic testing for voids/bubbles.5. What's the lifespan of the rubber lining?Standard Use: 5-10 years (depends on abrasion levels, chemicals, and maintenance).High-Abrasion: 3-5 years (e.g., mining slurries with sharp particles).6. Do you provide installation support?On-Site Assistance: Engineers available for commissioning (cost varies by location).DIY Guides: Detailed manuals/videos for self-installation.7. How do I maintain the rubber lining?Regular Inspections: Check for cracks, swelling, or wear (we supply thickness gauges).Cleaning: Use pH-neutral cleaners; avoid sharp tools.Patch Kits: Minor repairs can be done in-house with our provided materials.8. What if the lining gets damaged?Warranty Coverage: Free repair/replacement for manufacturing defects (e.g., delamination).Repair Services: We offer relining or on-site patching (global service available).9. Are your tanks certified?Standards: ISO 9001, ASME, CE, and industry-specific certifications (e.g., FDA for food-grade rubber).Testing Reports: Available upon request (abrasion, chemical resistance, etc.).10. How long does production take?Standard Tanks: 15-30 days after design confirmation.Custom Designs: 30-60 days (depending on complexity).Bulk stock units ship within 7 days.11. What's your after-sales service?Warranty: 1-2 years for materials/workmanship.Technical Support: 24/7 hotline for emergencies.Spare Parts: Fast global shipping for gaskets, bolts, and rubber sheets.12. Can I get a sample or visit your factory?Samples: Free rubber swatches/test reports provided.Factory Tours: Welcome! Schedule via email/phone.
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