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China, Chinese Oil & Gas Pipe Overlay Welding Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Welding EquipmentArc WelderWeldingWelding Machine
Faith-Han Intelligent Technology Co., Ltd.
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Product Description Product Description FITco is honored to provide model XHL-PCS cladding station which is designed for pipes and vessels for oil & gas, chemical, valve manufacturing, pressure vessels and other industries. The equipment is mainly used for less than 12.5m tube inner wall anti-corrosion welding, welding pipe is driven by end hollow chuck rotation, welding torch by wire rope pull and guide equipment positioning and complete welding into the channel.- Workpiece weight: up to 20Ton- Tube material: API 5L Gr.B, X52, X60, X65, stainless steel, CrMo steel, etc.- Bevel form: inner wall welding without sloping- Bevel group pair: None;- Welding position: 1G position welding (weld gun not moving, workpiece rotation)- Welding method: hot wire TIG- Warm-up requirements: According to the welding process, the system is not configured to warm up the system.- Welding layer inspection requirements: 100% UT layering/100% PT- Typical workpieces: hot-rolled steel pipes, seamless steel pipes, forging tubes, etc. Technical Parameter 1 Type of Power Source DC Type Inverter 2 Welder Current Duty Circle (40oC) 5~450A 450A 80%; 420A 100A 3 Hot Wre Current Duty Cycle (40oC) 5~200A 200A 60%; 100A 100% 4 Open Circuit Voltage 80V 5 Input Voltage 3×400V (-25%+20%) 50/60Hz 6 Input Power 80KVA 7 AVC Accuracy ±0.2V 8 Recommend Peak Current 150~280A 1Welding ProcessAutomatic TIG Hot Wire 2Inverter CoolingAir Cooling 3Displayer5.7"screen Chinese/English displayer Real-time parameter displayer 4Fault DetectWork piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error. 5Overlay ProcessingDia.: φ130(after cladding) - φ1000mmMax height : ≤12500mmLoading bearing 20 tons 6Wire Dia1.2/1.6mm 7Tungsten Dia.4.0mm (4.8mm optional) 8Torch CoolingExternal Constant Temperature Circulating Water Cooling 9ARC Starting HF/Contact 10Power SourceEWM TETRIX 452DC Ethernet/IP HF Unit 11Hot Wire PowerEWM TETRIX 200 Hot Wire Power 12Single Layer1-3mm 13Gas Flow Rate12-20L/minEquipment InstructionsThe equipment is mainly used for long tube inner wall welding, the base tube is driven and rotated by the hollow chuck welding swing mechanism, the welding gun is positioned by the wire rope pull and the guide equipment and completed the welding into the passage.The equipment consists of welding power supply, welding head, head drive guidance system, welding swing mechanism, roller frame, electrical control system and water-cooling system. Welding Gun: 1. The welding gun mechanism and the welding power supply system as a whole can walk on the main frame, 2. which can effectively shorten the length of the welding gun cable and ensure the stability of the equipment. 3. The welding gun head is mounted on the rail and the welding gun can be moved up and down with a PID-controlled pushrod. 4. The welding gun has the automatic tracking function of arc pressure, and when the weld gun deviates from the solder face, the correction can be adjusted in time. 5. The welding gun is cooled by forced circulating water for long periods of continuous welding. 6. The length of the welding gun is 12.5 meters, single-gun head, the minimum can be achieved after welding 130mm inner diameter of the welding application. 7. Precision swing mechanism (8Ton). 8. The height of the steel roller frame is adjustable. Weld Overlay Clad Monitoring Camera: Water cooling weld camera system with TCP/IP communication protocol. One torch one camera. Control Panel Air conditioner Control panel are equipped with air conditioner 500W Technical Parameters Input voltage: AC220V Communication Interface: RS485 Alarm output: Dry connect Emergency hydrogen discharge design: standard option Temperature and humidity signal output: optional IP level: IP55 Refrigeration: R134a SYSTEM CONTROLLER AND REMOTE CONTROLER WO-ACS SERIES SOFTWARE base on 1.Touch & retract; 2. Online adjust; 3. AVC - Arc Voltage Control; 4. Actual value visualization; 5. Remote support; 6. Bore-to-bore; 7. Data Logge Welding Power Source System:The welding power supply is powered by TETRIX 452 DC-type DC pulse arc welding power supply produced by EWM AG, Germany.The welding maneuvering characteristics are good, the continuous operation is stable and reliable, and its pulse function meets the process requirements of welding.The TETRIX 200 HOT WIRE thermal wire power supply from EWM is used.Cabinet Air Conditioning is optionalCabinet air conditioners are used in arear with high termperature.Working temperature: -40oC~+55oCItemNameModelOriginalQtyUnitManufacture1Weld Power SourceTETRIX 452 DCGermany2SetEWM2Hot Wire Power SourceTETRIX 200 SMART HOTWIREGermany4SetEWM3Wire Feeding SystemXWF1/TChina2SetFITco4Control Systemi-CLAD PCS 200China1SetFITco5Mechanical SystemPCS-MS-2China1SetFITco6Weld RotatorXRT-915China1SetFITco7Cooling SystemXCW-5200AHChina4SetFITco8TIG TorchPCT- ST-TT-D168/L12MChina2SetFITcoTools and spare parts1Collet China10PcsFITco2Gas Lens China10PcsFITco3Lava Nozzel China10PcsFITco4Insulator China10PcsFITco5Tungsten Electrode4.8mmChina10CaseFITco6Needle nose pliers China1PcsSATA or Equal Brand7Wire Cutter China1PcsSATA or Equal Brand8Allen key China1SetSATA or Equal Brand Packaging & Shipping Our Advantages Advantages: Fitco originated and grew up in manufacturing plants that use our equipment to produce products, so we understand the needs of our products, processes and operators better than other equipment manufacturers Fitco is from China's largest and the world's leading welding products manufacturing plant. Our equipment is more stable and intelligent with higher customer recognition; We use the world's top programmable controller platform and mathematical models to program our devices more intelligently!Company Profile Our Company--Faith-Han Intelligent Technology Co., Ltd.Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou.Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services.Fitco has designed and manufactured more than 150 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets. The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.FITCO Performance
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