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China, Chinese Automated Packaging Production Line Non-Standard Customization1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Assembly Line Production LineAssembly LineAutomated Packaging Production LineAutomatic Packaging Production Line
QINGDAO SAIBON INTELLIGENT AUTOMATION EQUIPMENT CO., LTD
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Product DescriptionAutomated Packaging Production Line Non-standard CustomizationAutomated packaging production lines achieve efficient, precise, and standardized product packaging through highly automated mechanical systems and intelligent control technologies. With the rapid development of manufacturing, these lines are widely used in food, pharmaceuticals, chemicals, electronics, and other industries, significantly boosting production efficiency while reducing labor costs and packaging errors. This section details the composition and working principles of automated packaging production lines.SpecificationComposition of Automated Packaging Production Lines:Automated packaging lines comprise multiple modules:1. Conveying System:Transports products from the production line front-end to packaging stations, ensuring continuous material flow. Examples include belt conveyors and chain-driven systems.2. Sorting System:Classifies and arranges products based on preset programs to guarantee packaging uniformity (e.g., shape/size-based alignment). 3. Packaging Machine:The core equipment, automatically cuts, forms, and fills packaging materials according to product specifications (e.g., vertical form-fill-seal machines for pouches). 4. Sealing Machine:Seals bags or boxes to ensure product integrity and safety (e.g., heat sealers for plastics, ultrasonic sealers for sensitive materials). 5. Labeling Machine:Applies labels with critical information (production date, batch number, barcodes) using adhesive or print-on-demand methods.6. Palletizing Robot:Stacks packaged products systematically for storage/transport (e.g., robotic arms with grippers or layer-palletizing systems).Working Principles of Automated Packaging Lines:The operational logic relies on integrated control systems:1. PLC (Programmable Logic Controller):Executes precise timing control for mechanical modules, synchronizing actions like filling-sealing-labeling sequences. 2. Industrial Computer:Monitors and adjusts processes via predefined algorithms (e.g., adaptive speed control for varying product sizes). 3. Machine Vision Technology:Cameras and image-processing software detect defects (misaligned labels, sealing flaws) in real-time, ensuring quality consistency.Advantages Over Manual Packaging:1. Efficiency:Speed: 200–1,000 units/minute, reducing cycle times by ≥30%. 2. Precision:Material usage and filling volumes controlled within ±0.5% tolerance, minimizing waste.3. Flexibility:Modular design enables rapid mold/die replacement and parameter adjustments for small-batch, multi-product production. 4. Contamination Control:Reduced human intervention lowers contamination risks (critical in pharmaceuticals/food). Safety and Maintenance:1. After the robot starts working, personnel should leave the working area of the robot to prevent accidents during the flipping process.2. If the robot gives an alarm, wait until the alarm is resolved before reconnecting the servo power supply.3. Regularly clean the dust from the control cabinet and the surface of the robot.4. Regularly back up the data program of the robot to prevent loss and inability to restore.5. Replace the main body battery once a year, and replace the control cabinet battery once every two years.6. Regularly check the sound of the motor reducer.7. Regularly check the tightness of screws and nuts.8. Regularly check the voltage and current, and check for the presence of ground wires.9. Regularly check if the air pressure of the air source reaches the normal pressure.AUTOMATIC PRODUCTION LINES:https://saibon888.en.made-in-china.com/product-group/ZentOlhvlIrd/Production-Line-catalog-1.html?pv_id=1j1ko3kftd07&faw_id=null&bv_id=1j1ko5sjd8f5OTHER PRODUCTS:https://saibon888.en.made-in-china.com/product-list-1.htmlModelLinkWelding Robothttps://saibon888.en.made-in-china.com/product-group/YqnfjrhVgIpy/Welding-Robot-catalog-1.html?pv_id=1j386b4dde3c&faw_id=null&bv_id=1j386cblr79fHanding Robothttps://saibon888.en.made-in-china.com/product-group/vbEaCVmlaHpI/Handing-Robot-catalog-1.html?pv_id=1j386d67mccd&faw_id=null&bv_id=1j386dfvi3a7Palletizing Robothttps://saibon888.en.made-in-china.com/product-group/wqntYrbOhlUi/Palletizing-Robot-catalog-1.html?pv_id=1j386ecmp267&faw_id=null&bv_id=1j386ef0t100Bending Robothttps://saibon888.en.made-in-china.com/product-group/ueQfpvArRiRH/Bending-Robot-catalog-1.html?pv_id=1j386f57a2a4&faw_id=null&bv_id=1j386f7179a2Stamping Robothttps://saibon888.en.made-in-china.com/product-group/uoEfUhtcuIRH/Stamping-Robot-catalog-1.html?pv_id=1j386f7lf030&faw_id=1j386gcjj68b&bv_id=1j386gcjm7ba&pbv_id=1j386f7179a2Welding Positionerhttps://saibon888.en.made-in-china.com/product-group/bonfXQqxRiUE/Welding-Positioner-catalog-1.html?pv_id=1j386ge6oa38&faw_id=1j386h6a7753&bv_id=1j386h6a86a2&pbv_id=1j386gcjm7baWelding Workstationhttps://saibon888.en.made-in-china.com/product-group/NMxfDdTSgHrA/welding-workstation-catalog-1.html?pv_id=1j386h75vfea&faw_id=1j386hs4g9be&bv_id=1j386hs4iff4&pbv_id=1j386h6a86a2Welding Production Linehttps://saibon888.en.made-in-china.com/product-group/jMvaGRICYlfx/welding-production-line-1.html?pv_id=1j386ik98985&faw_id=null&bv_id=1j386in11b8b&pbv_id=1j386ijf08cAutomatic Production Linehttps://saibon888.en.made-in-china.com/product-group/uqXTEotvhHAw/Automatic-Production-Line-1.html?pv_id=1j3ko9fnq1f3&faw_id=1j3ko9umkf1a&bv_id=1j3ko9ummae2Conveyorhttps://saibon888.en.made-in-china.com/product-group/voJGfChDYHRi/Conveyor-catalog-1.html?pv_id=1j386ja54dc0&faw_id=1j386jtl60b7&bv_id=1j386jtl7a62&pbv_id=1j386j9cb51fGun Cleanerhttps://saibon888.en.made-in-china.com/product-group/wqmTUxeoJHRi/Gun-Cleaner-catalog-1.html?pv_id=1j386jugodf8&faw_id=1j386kga7cbd&bv_id=1j386kga9f58&pbv_id=1j386jtl7a62Sorting/Checking Inspection Machinehttps://saibon888.en.made-in-china.com/product-group/IMmfeqcYJDUi/Checking-Machine-catalog-1.html?pv_id=1j386kh1d19&faw_id=1j386l0tvb44&bv_id=1j386l0u168a&pbv_id=1j386kga9f58Robot Walking Tarck Systemhttps://saibon888.en.made-in-china.com/product-group/yeQtoChThHrD/Track-walking-system-catalog-1.html?pv_id=1j386l1l4f41&faw_id=1j386lh8m653&bv_id=1j386lh8nee1&pbv_id=1j386l0u168aSAIBON-CUSTOMIZATION:Saibon customizes various types of automatic production lines. According to the specific needs of customers from different fields, technicians will be arranged for one-on-one communication and to formulate reasonable welding plans.Welcome to customize.After Sales ServiceStandard Warranty: 12 months or 2,000 operating hours (whichever comes first).Extended Warranty: Optional coverage up to 36 months.Global Support: 24/7 technical assistance and spare parts supply.Training: On-site or remote operation/maintenance training.Company ProfileQINGDAO SAIBON INTELLIGENT AUTOMATION EQUIPMENT Co., Ltd.Saibon is capable of designing and providing customized solutions for our clients to meet their various needs. Our company has a perfect service system.We conduct pre-sale planning based on your requirements, offer installation, commissioning and training services in terms of personal connection and project site, and can also provide free technical support during the after-sales period. Why Choose SAIBON?Other ProductsOEM/ODM capabilitiesCompetitive pricing & bulk discountsFast shipping & customs clearance supportTurnkey project solutionsWelding Robots/Palletzing RobotsHanding Robots/Loading and unloading RobotsConveyor/Roller Lines Automatic Assembly/Production Lines ABOUT SAIBON:https://saibon888.en.made-in-china.com/company-QINGDAO-SAIBON-INTELLIGENT-AUTOMATION-EQUIPMENT-CO-LTD.htmlFAQQ: What's the lead time for orders?A: Here are our average lead times:Peak Season:1-3 months.Off Season:1-3 months.Q: How long is the warranty period?A: 12 months. If you still encounter unresolved issues after the warranty expires, we will provide corresponding technical support and solutions.Q:Can I have a factory tour?A:Yes. If you want come to our company and factory, please order the date with us. We will provide comfortable service for you.Q: Can I customize an automatic production line?A: Absolutely! We mainly produce different kinds of production line.Please let me know your specific customization requirements and I will get back to you as soon as possible.Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.Q:Do you offer pre-sales services?A:Yes. We offer free, professional pre-sales consulting services to help you select the most suitable custom solution.Q:Can you dispatch engineers to our country for technical support when needed?A:Yes. After the equipment arrives, we will send specialists to your site to assemble and commission the machinery, and will not recall them until successful operation is achieved with no remaining issues.
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