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China, Chinese Fwincnc CNC Plasma Bevel Cutting Machine Large Size Diameter Formed Tank Heads Torispherical Plasma Opening in Heads1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metallic Processing MachineryPlasma Cutting MachineHead Plasma Cutting MachineDishes Heads Plasma
Jinan Allwin CNC Machinery Co., Ltd.
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Product Description Product DescriptionPlasma bevel dish head cutting machine is a CNC plasma cutting equipment specially used for processing end heads and completing bevels at the same time. It is mainly used in petrochemical industry, pressure vessels, boilers, pipelines and other industries. It is used to cut round, oval, disc and other seals, and accurately process the bevel angle required for welding to ensure the quality of subsequent welding.1. Highly efficient and precise head processing capabilityIt is specifically designed for dish heads: it can cut complex curved end caps such as Ellipsoidal, Torispherical, Hemispherical, Conical, Toriconical, etc., meeting the needs of the petrochemical and pressure vessel industries.2. Integrated beveling function to improve welding qualityIntelligent bevel cutting and One-time cutting forming: supports various bevel angles such as V-type, X-type, K-type (e.g., 30°, 45°, 60°), meeting different welding process requirements.3. Automation and intelligent operationCNC programming: supports CAD/CAM drawing import, automatically generating cutting paths, reducing manual intervention.Automatic height adjustment system: real-time adjustment of cutting torch height, adapts to curved surface cutting, avoiding collisions or arc breaks.4. Strong adaptability, covering various materials and thicknessesWide range of materials: can cut metals such as carbon steel, stainless steel, alloy steel, aluminum, etc., suitable for different industrial scenarios.Efficient cutting of medium and thick plates: Plasma power covers 100A~400A, can process thicknesses of 5~100mm (depending on power), and speeds are 3~5 times faster than flame cutting.What is a head?Head is a curved structural member used to close off the end of a pipe, vessel or equipment, usually in the shape of a circle, oval, disk, cone or hemisphere. It is an important part of pressure vessels, tanks, piping systems and other equipments, playing the roles of sealing, pressure bearing and structural support.Heavy GantryHeavy duty gantry structure for stabilityPlasma power supplyHigh stability inverter power supply,faster cutting speed and higher precisionCNC systemProfessional Head Cutting Control System, the system includes 8 standard head shapes, after filling in the parameters, it can automatically generate head cutting programs. These 8 shapes have already met 90% of customer needs.Automatic height adjustment systemWith torch anti-collision function, when the cutting nozzle touches the steel plate, the controller will quickly lift the torch for a certain distance to effectively protect the cutting nozzle.Fitted Angle Bevel Swivel HeadAutomatic, efficient and precise cutting of heads, bevels and complex geometric shapesProduct ParametersEffective length of work area3,000 to 30,000 mmEffective width of work area1,500 to 8,000 mmPossible cutting processesplasma, oxyfuelMaximum material thickness plasmaaccording to plasma sourceMaximum material thickness oxyfuel200 mmPositioning speedup to 40,000 mm/minPositioning accuracy≤ 0.10 mm/mX, Y axislinear guides, driven on both sides and helical toothed racksZ axisball screwGantry typemassive steel gantryApplications(1) Pressure Vessel IndustryBoiler Head, Reactor Vessel End Cover, Tank Head(2) Oil and GasPipeline End Caps, Spherical Tank Heads, Flange Connectors(3) Shipbuilding and Marine EngineeringHull Curved Components, Hatch Covers, Propulsion Components(4) New Energy EquipmentWind Turbine Tower Heads, Hydrogen Storage Tanks, Nuclear Power EquipmentCommon Types of Dish Heads and Their ApplicationsTypeShape Characteristics Typical ApplicationsElliptical Head Semi-ellipsoidal surface, moderate depthPressure vessels, chemical reactors (most common)Hemispherical Head Semi-spherical shape, highest pressure resistanceHigh-pressure boilers, nuclear power equipmentDished HeadShallow curved surface with central spherical crown and transition ringLow-pressure storage tanks, food/pharmaceutical equipmentConical HeadConical or tapered structurePipe reducers, granular material discharge portsFlat Bottom HeadFlat plate structure (simple but weak pressure resistance)Atmospheric pressure vessels, manhole coversPlasma Head Cutting VS Traditional Processing MethodsComparison Item CNC Plasma Head Cutting MachineTraditional Method (Manual + Milling)Processing Accuracy±0.5mm±2mm Bevel Quality One-step forming, uniform and preciseRequires secondary processing, inconsistentProduction Efficiency 1-2 hours/piece8-12 hours/piece Labor Dependency Automated operation, low dependencyHighly skilled welders/millers requiredMaterial Utilization Rate 85%-92%60%-75% Packaging & ShippingPackage and delivery the fiber laser cutting machine 1.Anti-collision package edge: All parts of the machine are covered with some soft materials, mainly the use of pearl wool .2.Fumigation wooden box:Our wooden box is fumigated, do not need to check the wood, saving the transport time.3.Whole film packaging machine: Avoid all damage that may occur during delivery. Then we will cover the plastic package tightly to ensure that the soft material is covered intact, also avoiding water and rust.The outermost is a wooden box with a fixed template.4.Wooden box at the bottom of a solid iron socket for easy handling. About us: 1-Brands and variety of consumables: We are producing replacements of Hypertherm, Lincoln, kaliburn, Thermal Dynamics, P80 and Chinese brands, including plasma electrode, plasma nozzle, swirl ring, plasma shield and retaining cap. We use high-quality hafnium wire to ensure long service life and good cutting effect. Our product is affordable and can also ensure excellent performance. 2-Machines:We have been specialized in CNC equipment and laser equipment more than 10 years. We can provide you products with high quality and low price. Our products include CNC plasma cutter, fiber laser cutter, laser welding machine, laser cleaning machine as well as related consumable material. 3- Business philosophy:We want to build long-term relationships with customers rather than developing one-off deals.By providing our products to help you succeed in your endeavors.The core idea of ALLWIN is our commitment to achieving mutual success for our customers, shareholders, and employees through collaboration.4-We are sure that one of our products is that you are looking for. We also welcome you to visit our factory!
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