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China, Chinese Steel Panel Radiator Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Assembly Line Production LineMetal Production LineTransformer Cooling Production LineProduction Radiator Machine
Flasteed (Ningbo) Robot Co., Ltd.
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Product Description WorkflowWork flow:Panel truss loading machine → Water channel ring loading and pressing machine → Turning and assembling machine 1 → Panel pre-spot positioning welding machine → Panel gantry multi-spot welding machine → Convection sheet pre-spot welding machine → Convection sheet gantry multi-spot welding machine → U-shaped line transfer conveyor → Long side double-head seam welding machine → Gantry double-head short side seam welding machine 1 → Gantry double-head short side seam welding machine 2 → Two-side cleaning and trimming machine → Shearing machine → Four-corner arc cutting machine → Turning and assembling machine 2 → Double-head three-way automatic welding machine → Support hook automatic welding machine → Automatic pressure airtightness detection machine → Discharging conveyorMain equipmentsPanel truss loading machineManual loading of stacked materials onto feeding platform cars using the boom car, with two material placement positions on each side.Truss gripper automatically grabs materials from both sides of the plate car and places them on the conveyor line.Center clamping positioning mechanism aligns the panel on the conveyor.Servo-driven mechanism moves the board to the pre-spot welding machine for spot welding on both sides.Water channel ring loading and pressing machineThe waterway ring uses vibrating plate feeding with a double-track system.Two pressing heads on each side press the waterway rings on the front and rear sides.Material transmission uses powered roller feeding.Turning and assembling machineQuick and accurate flipping.High-quality chains for transmission; 400W reduction motor as drive.Gear reduction motor with sensor for precise turning positioning.Automatic control, no manual intervention.Consists of turning body, loading device, electrical console, operating system, and safety fence. Adapts to various product turning requirements, ensuring safe, smooth, and efficient material transfer between operations.Panel pre-spot positioning welding machineThe panel automatically flows to the welding stop position on the conveyor rack, and welders on both sides start pre-spot welding.Pre-spot welding required for only one row.Uses 1 set of AC DN75 power supply.Panel gantry multi-spot welding machine3 gantry multi-spot welding machines for welding.Each unit has 18 sets of cylinder welding joints.AC welding power source for welding one row of solder joints at a time.High-speed servo linkage stepper feeds the gripper forward to supply the water channel plate.Convection sheet pre-spot welding machineConvection sheet manually loaded onto the online tooling guide.Welding done using a gantry 4-head pre-spot welding machine.Materials manually pushed into the first row of pre-pointed positions for welding.Equipment automatically shifts for remaining welding points.Convection sheet gantry multi-spot welding machinePre-set Path: Convection sheet follows pre-set path into tooling guide.Dual Gantry Welding: 2 gantry multi-spot welders.Pneumatic Joints: 16 sets per unit.AC Power Supply: AC & single-sided for row welding.Servo Stepper: High-speed servo stepper feeds gripper for water channel plate.U-shaped line transfer conveyorUse roller conveyor rack to transfer materials in U-shaped layout.Space Efficiency: U-shape saves space, optimizes process.Ease of Operation: Smaller worker range, convenient, reduces intensity.Long side double-head seam welding machineSimultaneous Welding: Weld both long sides at once.Power Supply: 300KVA medium frequency AC for stable long-term welding.Gantry double-head short side seam welding machine 2 SetUse medium frequency AC welding power source to ensure highly stable welding for a long time.Two-side cleaning and trimming machineClean and trim the long-side welded products.Shearing machineCutting Process: Perform cutting on required materials.Cutter Material: White steel blade.Cutting Method: Scissors cutting.Four-corner arc cutting machineCorner Shaping: Cut sharp corners to form rounded edges.Cutter Material: White steel.Cutting Method: Hydraulic punching.Double-head three-way automatic welding machineWelding Power: Medium frequency MD80 power source.Material Flow: Double-sided channels for docking and turning.Conveying Method: Chain plate for material transport at three-way.Automatic Feeding: Gripper and welding positioning for precise operation.Support hook automatic welding machineWelding Power: Medium frequency MD40 power source.Feeding Method: Clip-type stacking for material feeding.Loading: Pneumatic gripper loads materials to welding position.Automatic pressure airtightness detection machineTest Pressure: 10 bar.Test Method: Automatic pressure test in water tank.Other informationsProduct DetailsTechnical ServicesSteel Panel Radiator Production Line U-shaped Return Layout DiagramAdhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance.Pre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment.Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly.After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:-Control software usage-Power on/off procedures-Panel and software parameter settings-Basic machine cleaning and maintenance-Handling common hardware failures-Operational precautionsEquipment maintenance-One-year warranty after final acceptance;-Customer service response time is within 24 hours;-Paid repairs are provided after the warranty period.Production ResultsNONameMaterialNotes1PanelCold rolled steel plate1.1mm thickness2Convection plateCold rolled steel plate0.3mm thickness3Interface type 4x G 1/2 internal thread interface4Product length 400-3000 mm5Product width 300/400/500/600/900mmEquipment Configuration List NOEquipment nameModelQuantityUnit1Panel truss loading machineHJ-0-01set2Water channel ring loading and pressing machineYZJ-0-01set3Turning and assembling machine 1FZJ-0-01set4Panel pre-spot positioning welding machineDN75-2C1set5Panel gantry multi-spot welding machine10*DN60-36C3set6Convection sheet pre-spot welding machine2*DN63-4C1set7Convection sheet gantry multi-spot welding machine4*DN63-16C3set8U-shaped line transfer conveyorZJG-0-01set9Long side double-head seam welding machine2*FVM300-2C1set10Gantry double-head short side seam welding machine 12*FVM300-2C1set11Gantry double-head short side seam welding machine 22*FVM300-2C1set12Two-side cleaning and trimming machineXBJ-0-01set13Shearing machineJCJ-0-01set14Four-corner arc cutting machineQJJ-0-01set15Turning and assembling machine 2FZJ-0-01set16Double-head three-way automatic welding machine2*MD80-2C1set17Support hook automatic welding machine2*MD40-4C1set18Automatic pressure airtightness detection machineJCJ-0-01set19Discharging conveyorSSJ-0-01set Water, Electricity, and Gas ConfigurationProjectParametersTotal power distribution1600KVA (The actual total power used is about 1000KVA)Gas source pressure0.6MPaWater source pressure0.15MPa~0.30MPaCompressed air source requirements1000L/minTotal water flow1200L/minEquipment occupancy length*width approx.60m*10m
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