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China, Chinese 200 Tons Upsetting Force Drill Pipe Friction Welding Machine by Joinforces1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderFriction Welding MachineUpsetting Force Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-200A Machine ModelZHFW-200AWorkpiece informationDrill Pipe (take Outer Dia. 60mm-168mm, Rod Length 5000-14000mm for example)Welding Point dia.Φ250mm -530mm Welding efficiency4min/piece (taking 127 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.6mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 900 r/minRotary clamping pressure2000KNSpindle motorDC 220KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 15+45+11KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 46 Tons (About 25 Tons without loading and unloading system)Main Function & PrincipleThe Friction Welding Machine is an engineering marvel designed for the seamless fusion of homogeneous or dissimilar metals. Utilizing the cutting-edge friction welding technique, this machine generates heat through the mechanical rotary motion and precise axial pressure, forming a bond of unparalleled strength. As the workpieces are skillfully rotated and pressed, friction-induced heat elevates them to a plastic state. Upon reaching this critical juncture, the rotary action halts, allowing the machine to apply an increased forge force, merging the contact surfaces into a unified whole. Renowned for its unrivaled durability, friction welding stands as the quintessential welding method.Components of MachineThe state-of-the-art friction welding machine encompasses a robust ensemble of components including the lathe bed, spindle box, advanced rotary and fix head clamping fixtures, sliding table, main cylinder, and sophisticated hydraulic and lubrication systems, complemented by a powerful main drive system.a) Mainframe: Crafted with precision, the mainframe comprises the lathe bed, spindle box, and sliding table (featuring Taiwan HIWIN or Nanjing Technology). It also integrates the rotary head and fix head clamping fixtures, main cylinder, and an efficient lubrication system, ensuring optimal performance.b) Hydraulic System: This system incorporates top-tier components from industry leaders like SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, ensuring unparalleled reliability and efficiency.c) Electric Control System: Equipped with cutting-edge technology, the system features a PLC and touch screen from Germany's SIEMENS, offering intuitive operation and exceptional control.d) Rotary Head and Fix Head Clamping Fixtures: Outfitted with a specially designed rotary head clamping fixture and a fix head clamping fixture, these components ensure secure and precise operations.e) Oil Cooler: Choose between the robust BOXROTH or an optional model for superior cooling efficiency.f) Servo Motor: Featuring the high-performance American Parker servo motor, this component ensures precision and reliability in every task.g) Element Parts: Built with premium NSK/F-A-G bearings and S-CHNEI-DER electrical elements, ensuring durability and optimal functionality.The electrical system is a comprehensive network comprising a power cabinet, control box, and sophisticated welding quality monitoring system, ensuring seamless operation and superior welding outcomes.Power Cabinet: 1, The power cabinet is a bespoke assembly featuring dual doors and an internal partition for high and low voltage distribution, tailored for optimal performance.2, Equipped with a constant temperature and dehumidification air conditioner, the power cabinet maintains a stable environment for the electrical components, ensuring longevity and reliability.3, Incorporates premium imported electrical components, including CTB drive, Siemens industrial control, and Chint Electric, for unmatched efficiency.4, The strategic separation of the power cabinet and host optimizes space and functionality.5, Featuring a meticulously designed cable layout with a bridge, the system ensures safety and an aesthetically pleasing appearance.The control box and the welding quality monitoring system operate independently, enhancing modularity and precision.1, The quality monitoring is executed through a state-of-the-art Siemens 15-inch integrated touch panel industrial computer, ensuring high-resolution interaction and control.2, The human-computer interaction interface combines a Siemens 10-inch touch screen with tactile buttons, facilitating user-friendly operations.3, Each product's welding data is meticulously stored within the monitoring system and can be easily exported for detailed analysis.4, The system is equipped with a robust MES communication interface, enabling seamless data integration and transfer.5, Real-time welding parameter detection ensures precise quality control, with immediate alerts for deviations from preset standards to ensure top-tier performance.Welding Quality Monitoring System1, Effortlessly capture essential product welding data and seamlessly store comprehensive, visually informative graphic curves in a convenient PDF format.2, Efficiently manage batch piece data by storing intricate welding parameters in an organized and easily accessible tabular format.3, Maintain a meticulous record of historical error information, ensuring you have a clear and detailed account of past occurrences for future reference.4, Allow users to opt for either automatic laser or pneumatic coding, enabling complete and reliable traceability of each individual workpiece. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileWith an impressive legacy of 18 years, the Joinforces Team has been a stalwart in servicing imported friction welding companies. Leveraging our extensive experience, we have meticulously honed our mastery over core technologies, inspired by state-of-the-art imported equipment. Since 2018, Joinforces has embarked on a strategic alliance with prestigious institutions such as the China Harbin Institute of Technology, Dalian Institute of Technology, and Wuhan University. Together, we champion the advancement of friction welding technology across a diverse spectrum of industrial applications. Our commitment to innovation is evident as we spearhead the transition from imported welding machines to cutting-edge China-made alternatives, redefining excellence in countless industrial sectors.Our company holds the distinct honor of being the sole certified service factory of Japan's esteemed SAKAE Industry in China. We proudly oversee SAKAE's comprehensive friction welding operations within the nation, encompassing the sales of complete equipment, seamless installation and commissioning, expert technical services, pioneering new product development, and a reliable supply of parts. Our dedicated efforts continue to fortify SAKAE's reputation and reach within the Chinese market.Our CustomersOur prestigious international clientele boasts industry leaders such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM, among other renowned companies. Our outstanding products proudly traverse the globe, reaching distinguished markets in regions including Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India, and many more.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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