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China, Chinese Hpgfl-6000-325# Pipe Flange Automatic Welding Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Assembly Line Production LineMetal Production LinePipeAutomatic
Liaoning Jinrong Machinery Import and Export Co, . Ltd
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Product Description HPGFL-6000-325# Pipe flange automatic welding production line I. Application of equipmentThe equipment is suitable for automatic welding of straight pipe and flange, with flange group, spot welding function, external welding, internal welding two sets of welding equipment with welding to improve efficiency.II. Adapt to the scope of the workpiece and the requirements for the workpiece:1. Workpiece specifications: (Detailed parameters are subject to the drawings)(1) Pipe diameter: 108-327mm.(1) Pipe wall thickness: 3.5-10mm.(3) Tube length: 4000-6000mm.(4) Flange thickness: 12-35mm.(5) Flange diameter: 220-650mm.(6) Workpiece weight: ≤ 600kg.(7) Workpiece material: Q345.2. Workpiece requirements:(1) Welding seam assembly gap (weld seam gap):<1mm.(2) Flange and pipe fit clearance: 0.2-1.8mm(3) The material edge requires standard symmetry, with no or minimal burrs.(4) Before welding, the surface should be free of oil stains, rust layers, coatings, and other surface attachments.(5) Welding protection gas uses a mixture of 8:2 gas.(6) If there are obstacles to the welding gun and equipment caused by the rotation of the workpiece, it cannot be welded.III.Equipment manufacturing concept:1. Design structure:External welding special machine structure: This special machine is similar to a lathe structure, consisting of a bed body, a bed head, a chuck, a bed head propulsion mechanism, a bracket, a gun feeding and returning device, a welding gun two-dimensional manual fine-tuning mechanism, a control cabinet, and a welding power supply.Bed: The appearance of the bed of this special machine is similar to that of a lathe, with a structure of welded steel plates and profiles. The large components are assembled into machine tool machined connecting surfaces and bolted together. The key parts of the bed are annealed to relieve stress, which improves the surface quality of the structural components, eliminates welding stress, and prevents deformation of the bed from affecting welding quality. The bed is equipped with sliding plate type track rails, which are processed from 45 # steel plate after quenching and tempering treatment.Bedhead: The head and tail double bed structure is installed on the left and right rails of the bed. The workpiece rotation and welding are driven by the spindle of the bed head. The transmission method is that the servo motor is reduced by a turbine reducer to drive the spindle to rotate smoothly, and the speed is infinitely adjustable. There is a proximity sensor inside the headboard box that can detect the origin, return to rotation, and count functions. The spindle is equipped with conductive copper rings, copper brushes, and fixed bracket terminals for welding machine grounding. The copper brush of the equipment's conductive ring is a high current special purple copper brush, which replaces the traditional copper carbon brush and increases its service life by more than 5 times. The bedside output flange is equipped with a pneumatic positioning cylinder to increase the accuracy of origin positioningBedhead propulsion mechanism: installed between the headboard and the bed, used for double headboard pneumatic propulsion clamping flanges and pipes. Adjustable left and right movement to adapt to the length of the workpiece, and equipped with a locking device. Composed of cylinders, linear square rails, sliders, frames, etc.Gun feeding and returning mechanism: The head and tail of the bed are equipped with pneumatic gun feeding and returning devices for easy cleaning of upper and lower workpieces and gun heads.Two dimensional manual fine adjustment mechanism: The gun lifting and dropping device is equipped with a two-dimensional manual fine adjustment and welding gun clamping device, which is used for adjusting the welding gun left and right and up and down, making it easy to align with the weld seam.Pneumatic bracket: The bracket is an auxiliary roller bracket. When loading, the workpiece is placed on the bracket, and then the bed head is clamped by the exhaust gas. When unloading, the workpiece can be held to prevent it from falling directly onto the bed.Control cabinet: The control system is based on Taiwan Yonghong PLC, with Omron brand intermediate relays, Yonghong touch screen human-machine interface, Omron switch power supply, and other electrical appliances from Taiwan or well-known domestic brands.External welding power supply: 2 sets of Aotai 500 # double pulse automatic welding dedicated welding power supplies (4 sets in total). Roller frame: It is a 2-ton fixed roller frame, each set of roller frames has 2 rollers, driven by dual motors. The equipment consists of 2 sets of roller frames, which are installed on the left and right sides of the bed respectively. The roller is made of steel wheel structure with a polyurethane surface, which is durable and long-lasting. The operation of the roller frame is driven by a stepper motor, and the roller is rotated after being reduced by a worm gear reducer. Two sets of roller frames rotate synchronously to increase stability. Equipped with an adjustable base frame, the spacing between two sets of roller frames can be adjusted.Two dimensional manual fine adjustment mechanism: The gun lifting and dropping device is equipped with a two-dimensional manual fine adjustment and welding gun clamping device, which is used for adjusting the welding gun left and right and up and down, making it easy to align with the weld seam.IV: Equipment technical parameters: Control input power supplyAC 220V single-phase 50HZhost power3KWDuty cycle100%Adjustment range of gas source pressure0.2-0.6 megapascalsEffective welding length4000-6000mmSpindle turning radius400mmWelding center height1300mmbear<600kgMaximum allowable welding current800A×4PCSPneumatic lifting stroke of welding gun100/200mmManual fine-tuning mechanismX50,Y50mmBedhead advancement journey100mmSpindle speed rpm1-6Spindle drive modestepless speed regulation Company Profile Liaoning JinRong Machinery Import and Export Co.,LTD,AnShan Ying Yat Trade Co.,Ltd, located in the northeast region of the largest steel industry city,it has the reputation of "the steel capital of the republic"--Anshan. The specific address is Qianshan West Road, Tiexi District, Anshan City, Liaoning Province. We always adhere to the customer first, with sincere service to impress customers, to "honest and trustworthy, customer first" as the principle, and in terms of products and to "quality-oriented, keep improving" as their own practice standards, and strive to provide customers with a full range of quality services at the same time, but also make the enterprise get long-term development. Machinery equipment production and processing machinery industry quality enterprises. The company mainly metallurgical equipment, with research and development, design, production, installation, commissioning, trial production, one-stop services. We mainly produce rolling equipment, continuous casting equipment and auxiliary equipment for steel mills.Wire, bar, strip, section steel and other long steel rolling production line equipment manufacturing and engineering contracting services. Full experience of steel production line general contracting service. Various mature steel rolling production lines can be customized according to user requirements, such as high-speed bar, high-speed wire, sectional material, H steel, strip steel, ordinary bar, ordinary wire, etc. It can provide process design, equipment manufacturing, equipment installation, equipment debugging, etc. of all equipment in the production line, shortening the production time for customers, improving market competitiveness faster, and creating economic benefits faster. According to the actual needs of users, the annual output of our production line can range from tens of thousands of tons to more than one million tons; the rolling speed can range from 5m / S (or even lower) to 105m / S; the operation control ability of the equipment can range from manual auxiliary operation to fully automatic operation; the total investment of the project can range from millions of yuan to more than 100 million yuan, fully meeting the needs of users. Industrial automation equipment. In metallurgical industry, factory power distribution, electrical automation control design, metallurgical electrical equipment including high-speed wire, bar, strip and other DC speed control equipment, continuous casting automatic control system, blast furnace and converter automatic control system, etc. The company has established many steel production lines, continuous casting and rolling high-speed bar production lines for many countries, and has rich experience in general contracting of steel production lines. Excellent after-sales service, products have been highly praised by users. The company produces and processes 2-high temper mill, 4-high reversing cold mill, 6-high reversing cold mill, 12 high mill, 3-continuous mill, 4-continuous mill, 5-continuous mill, hot rolling mill, finishing mill, straightener, pickling line, etc. Focus on the production of heavy-duty cold and hot rolling mills, hot rolling mills, wire rod mills, rebar mills, section steel mills, strip mills, H-beam mills, continuous casters, slab continuous casters, and billet continuous casters , Rectangular billet continuous casting machine, special-shaped continuous casting machine, ingot casting machine, various large riveting and welding parts, and various machining parts, various large castings, and various mechanical accessories, as well as making various furnaces for smelting. Blast furnace, converter, refining furnace, intermediate frequency furnace, electric arc furnace, submerged arc furnace, heating furnace, our equipment from smelting to continuous casting to steel rolling, continuous casting and rolling, equipped with dozens of large CNC milling and boring machines, 5m*16m, 3.2m *16m CNC gantry milling machine, four-axis vertical machining center, 6.3m vertical lathe, 3.2m gear hobbing machine and more than 250 various metal cutting machine tools, with 200t, 100t, 75t, 50t, 32t and other bridge cranes. Riveting Welding and machining have become one of the machining bases with strong comprehensive processing capabilities. The company's mechanical equipment and leading turnkey projects are more favored and praised by customers all over the world.Address: :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning ProvinceTotal Number of Staffs 585Total Number of Managers 40Total Number of Technical Staffs 160Total Number of QC Staffs 15Total Number of workers 310Total Number of other staffs 60Contact personMr. SuPosition presidentTel0086-412-8554538Mobile0086-13700125807
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