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Aluminum Aluminum Ingot Metal Product Customized Metal Product

Suzhou Provence Precision Manufacturing Co., Ltd.

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Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: Experience precision like never before with our aluminum sheet metal fabrication services. We excel in delivering finely-tuned cutting, bending, punching, and welding solutions tailored to a vast array of applications. Be it standard dimensions or bespoke designs, we guarantee that your requirements are met with the pinnacle of accuracy and superior quality.Multi-Material Options: Unlock the power of versatility with our wide-ranging fabrication expertise across various materials. We masterfully work with 304 stainless steel, 5052 aluminum, brass, bronze, and copper, offering a comprehensive selection to meet your project's distinctive needs, ensuring not only robustness but also aesthetic excellence.Customization and ODM/OEM Services: Our all-encompassing OEM and ODM services enable you to design metal components and sheet metal fabrications that are meticulously customized to your exact specifications. Collaborate with us for tailored solutions that seamlessly align with your business objectives, ensuring every project epitomizes your unique vision.Advanced Surface Treatment Options: Transform your products with our state-of-the-art surface treatment options. Offering anodizing, sandblasting, powder coating, and polishing services, we not only enhance the visual allure but also significantly fortify the longevity of your sheet metal products, ensuring they capture attention with elegance and unmatched durability.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosCUSTOMIZED SOLUTIONS CRAFTED FOR YOUR UNIQUE REQUIREMENTSOur bespoke manufacturing services are meticulously tailored to meet the distinct demands of each client, offering a full range of customizable sizes and vibrant color options to align perfectly with your specific needs.UNPARALLELED MATERIAL VERSATILITYWe masterfully handle a comprehensive array of materials, such as stainless steel, carbon steel, brass, and more, ensuring our products are precisely crafted to suit a diverse range of applications with ease and precision.STRINGENT COMPLIANCE AND PRESTIGIOUS ACCREDITATIONSOur products are meticulously engineered to adhere to stringent industry standards, proudly boasting the esteemed ISO/TS16949 certification, which guarantees unmatched quality and reliability.EXTENSIVE FINISHING OPTIONS FOR SUPERIOR RESULTSWe provide a broad spectrum of finishing options, including sophisticated polishing, sleek brushing, and durable powder coating, each crafted to meet diverse aesthetic and functional demands with excellence.STREAMLINED OEM INTEGRATION FOR EFFORTLESS COMPATIBILITYOur state-of-the-art manufacturing processes are meticulously aligned with original equipment manufacturer (OEM) standards, enabling seamless integration into existing production lines with unparalleled efficiency.Our Advantages1. State-of-the-Art Equipment and Cutting-Edge Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., our operations thrive on an impressive suite of globally-sourced, top-tier CNC machinery. These machines are ingeniously integrated with ultra-precision control systems, achieving machining accuracies down to micrometer levels. Leading our technological advancements is our trailblazing five-axis simultaneous machining center, meticulously engineered to perform multi-sided machining of intricate components in a single, efficient pass. This innovation not only catapults machining efficiency and quality to unprecedented heights but also cements our status as a vanguard in technological prowess.2. Professional Expertise and Technical Prowess: The backbone of our enterprise is a formidable team of veteran engineers and technicians, each bringing decades of combined mastery in their crafts. Every team member has undergone extensive training, boasting an average of over ten years in hands-on CNC machining experience. Their comprehensive command over precision machining processes allows us to deftly manage both standard and intricate parts manufacturing with seamless execution. Their profound professional expertise ensures precision navigation through production processes, delivering unparalleled operational efficiency.3. Bespoke Customization Service Excellence: Fully embracing the distinctiveness of every client's needs, we excel in delivering exceptional customization services. We engage deeply in product design, collaborating intimately with clients right from the concept stage. Leveraging the latest CAD/CAM technology, we swiftly create custom machining solutions precisely tailored to client specifications and blueprints. Whether handling single-piece custom orders or managing small-batch, multi-variety production, our agile methodology guarantees unparalleled flexibility and precision to meet diverse customer needs.4. Rigorous and Comprehensive Quality Control: We take immense pride in our exhaustive and stringent quality control ecosystem. From the very start of raw material sourcing to the final product handover, every stage undergoes meticulous scrutiny. Our sophisticated arsenal, including advanced inspection tools like coordinate measuring machines, facilitates real-time monitoring and precise analysis of product dimensions and surface quality. Our unwavering dedication to quality enhancement consistently achieves a stellar product qualification rate exceeding 99%, ensuring clients receive nothing but the utmost reliability in product quality.5. Streamlined Production and Timely Delivery: Our production strategy epitomizes meticulous optimization, driven by an intelligent production management system that orchestrates precise scheduling and execution of production plans with remarkable efficiency. While steadfastly adhering to stringent quality standards, we have significantly shortened production cycles. Supported by a robust supply chain and logistics distribution network, we guarantee punctual and secure product deliveries, providing our clients with a definitive competitive advantage in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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