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China, Chinese Custom Molded Motor Gears Stainless Steel MIM Manufacturing Service1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Industrial Customized ServicePowder Injection MoldingCustom MIM GearsMetal Injection Molding Gear
Shenzhen Elite Technology Co., Ltd
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Product Description Custom Motor Gears Engineered for Peak PerformanceOur custom motor gears are manufactured using advanced Metal Injection Molding (MIM) technology, offering a perfect blend of high precision, complex geometry, and exceptional strength. We provide a one-stop solution from initial design and custom mold creation to sintering and secondary operations, ensuring your motor assemblies operate with maximum efficiency and reliability.Specifications Table FeatureSpecificationProcessMetal Injection Molding (MIM)Material17-4PH Stainless Steel, 316L Stainless Steel, Custom alloys availableDensity>7.5 g/cm3 (Typically 96-99% of theoretical density)Tensile StrengthUp to 1000 MPa (Varies by material and heat treatment)Surface FinishAs-sintered, Polished, Tumbled, or PlatedTolerance±0.3% typical, ±0.1% with secondary machiningBrand[Your Company Brand Name]ModelCustom (Based on your drawing and specifications)Secondary OperationsDeburring, Heat Treatment, CNC Machining, Grinding Summary RecommendationsMachining WorkshopFAQQ1: What is the main advantage of MIM for gears compared to traditional machining?A: MIM allows for the production of complex, high-precision gear geometries (like helical gears or gears with intricate hubs) in a single, net-shape process. This eliminates expensive multi-step machining operations, reduces material waste, and lowers the overall cost, especially for production volumes from 10,000 to millions of parts.Q2: What materials do you offer for MIM gears?A: We primarily use high-performance stainless steels like 17-4PH (for high strength and hardness) and 316L (for superior corrosion resistance). We can also work with other low-alloy steels and custom material blends to meet your specific mechanical or magnetic property requirements.Q3: Can you achieve the tight tolerances required for high-speed motor applications?A: Absolutely. The MIM process itself holds tight tolerances (±0.3%). For critical features like bore diameters or gear profiles requiring tolerances under ±0.05mm, we offer secondary CNC machining and grinding services to meet the most demanding specifications.Q4: Do you provide design for manufacturability (DFM) analysis?A: Yes, as a full-service partner, we provide a comprehensive DFM analysis at no cost. Our engineering team will review your gear design and suggest optimizations for the MIM process to enhance performance, reduce cost, and ensure a smooth production cycle.Q5: What is your typical lead time for a new custom gear project?A: Lead time varies by project complexity. Typically, custom mold design and fabrication take 3-4 weeks. First article samples are delivered for approval shortly after. Once approved, mass production for a batch of 50,000 parts can be completed within 6-8 weeks. We offer expedited services upon request.
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