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China, Chinese 200L Steel Drum Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Assembly Line Production LineMetal Production LineSteel Drum Production LineDrum
Flasteed (Ningbo) Robot Co., Ltd.
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Product Description WorkflowWork flow:Rounding → Seam Welding → Bead/Flanging → Corugating/W Beading → Leakage Test (before seaming) → Seaming → Leakage Test (after seaming) → Clean Oil, Washing, Fe-Phosphorize, Washing → Washing Drying → Outside Painting → Drying After Outside Painting → Cooling → Warehousing (Offline)Main equipmentsSteel Drum Body Production MachinesDrum Body Steel Sheet Production MachineCoil Cart: 3-in-1 motor drive, hydraulic up/downUncoil Unit: Hydraulic drive, no power turning, coil diameter Ф508-Ф610mm, max load: 15 tons7-Roller Leveler: 7 rollers, motor speed adjustable by frequencyMeasurement Facility: Length precision via Japan-made A.C. service motorSheet Cutting Machine: 3*1500mm, PLC controlledTransporter: Convey cutting sheets to auto welder Drum Body Auto Welding MachineOverlap Control: Guide bar positions drum; Z-bar ensures 2mm overlap with easy maintenance via detachable wear strips and a profiled nose for precise weld wheel contact.Hour Glass Rolls: Mounted on "goal post" frame with sensors, ensuring gradual sizing, consistent overlap, and minimized surface marking; lower rolls pivot for maintenance, upper roll adjusts for size tolerance with pneumatic cylinders.Weld Heads: SEW inverter-controlled AC motor with gearbox and pneumatic pressure for constant speed; weld wheels cross-indexed for even wear, auto-lubed, and can be manually or semi-automatically trimmed to reduce downtime.Weld Head Cylinder Slide: Lower weld head mounted on light alloy ram with pneumatic cylinder and bellows spring to stabilize force and dampen reactions at weld start.Welding Control: Energy-efficient three-phase AC, control with LCD display.Transformer: SP 350KVA.Planishing Rolls: Optional. Flange MachineBeading MachineCorrugating MachineSeaming MachineHigher efficiency flange formation. Suitable for cold-rolled steel, PLC controlled, hydraulic drive. Unit power: 22KW. With 8 bevel molds moving outward to form 12mm adjustable beading. PLC controlled, hydraulic drive, unit power: 15KW. Higher efficiency flange formation. Suitable for cold-rolled steel, PLC controlled, hydraulic drive. Unit power: 22KW. Auto load press and seam welding. Double motors and main shafts. Cam mechanism roll wheels , easy to adjust, PLC controlled. Unit power: 41KW.Steel drum bottom & top cover production MachinesDecoiling Straightening & Shearing MachinesDecoiling Machine:Sheet Width: 600-1320mmThickness: 0.6-1.4mmProduction Capacity: 15 cuts/minMax Cutting Speed: 50-60m/minSeven Roller-Sizing Straightening Machine:Straightening Precision: ≤1.5mm/m2Shearing Machine:Shearing Thickness: ≤3mmShearing Width: ≤1500mm Cover Pressing MachineCover Pressing Machine (160 Ton Press)Function: Forms the cover and bottom using two 160 Ton punch presses.Double Locking Pressing Machine(63 Ton Press)Function: Used for normal drum hole punching and locking.Automation: Loading and unloading are fully automated.Unit Power: 15KW Pre Curling & Spray Sealing Glue MachineAutomatic Palletizing MachineSpray painting MachinesWashing linePainting equipmentDrying equipmentCooling equipmentDrums are cleaned and placed on the painting transport chain, transitioning from horizontal to vertical.Wash transportation Length:55 mDrying channel: L28m;W1.5m; H1.7mThree-color painting:Inner: Waterproof paintOuter: Acid alcohol magnetic paintSize: L4.8m; W4m; H2.4m 3-row vertical dryingTemperature control range: room temperature to 200°C, adjustableTemperature control accuracy: ±5°CSize: L36M; W2.6M; H2.1MFunction: Harden lacquer surface after bakingPower: 6.6 kWLeakage test Machines Leakage test MachinesHorizontal type test, air press 0.03Mpa.Controlled by PLC, compressed air driving. Other informationsProduct DetailsTechnical ServicesSteel Drum Production Line Layout Diagram Adhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance. Pre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment.Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly.After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:-Control software usage-Power on/off procedures-Panel and software parameter settings-Basic machine cleaning and maintenance-Handling common hardware failures-Operational precautionsEquipment maintenance-One-year warranty after final acceptance;-Customer service response time is within 24 hours;-Paid repairs are provided after the warranty period. Welding Method:This equipment uses a roll seam welding method, with electrodes in the form of cylindrical rollers. The width of the electrode is greater than the overlapping section of the steel plate, allowing control over the thickness of the joint. During the welding process, a higher electrode pressure and continuous welding current are applied. By controlling welding parameters such as electrode pressure, welding current, and welding time, stable welding quality can be achieved. The machine is capable of performing the seam welding process on longitudinal seams of metal drums with diameters ranging from 516mm (for conical drums) to 571.5mm. Equipment Configuration ListDrum Ends Production LineSN.Model No.NameUnitQuantityNote1ST2311.00BUp-Coil cartset1Hydraulic drive2STK2010.01.00CUncoiling UnitSet1Hydraulic drive;frequency control of motor speed3STK12131009 rollers leveler and Measurement facilitySet1servo control4ST1319.00Conveyer from leveler to press machine\ Scrap Sheet-cutting MachineSet1 5JD21-160Cover Pressing MachineSet2160 Ton6MJ571.5Mold for cover and bottomSet2 7ST1318.00Conveyer for cover to pre-coil and spry glue machineSet2Include conveyer and stacking8YJX200900pre-coil and spry glue machineSet2PLC control;9St-1001Auto stacking for drum lidsSet2 10Q11-2000Scrap Sheet-cutting MachineSet13*2000mm11KJKZ2011.00Electric control boxSet1 12KJ2011.02.00Hydraulic stationSet1 Automatic punching 2′& 3/4′ hole and locking 2′& 3/4′ ClosureSN.NameUnitQuantity1Deep throat power 63 Ton pressSet22Double Pressing moldSet13Double Locking moldSet14Auto transport line for coverSet15Electric control systemSet1Cut to Length Line (for drum body)SN.Model No.NameUnitQuantityNote1ST2311.00BUp-Coil cartset1Hydraulic drive2STK2010.01.00CUncoil UniteSet1Hydraulic drive3STK12131009 rollers leveler machineSet1Frequency adjust speed4STK1213200Measurement facilitySet1servo motor5Q11-1500Sheet-Cutting MachineSet13*1500mm6KJKZ2011Electric control boxSet1 7KJ2011.02.00Hydraulic stationSet1 Steel Drum Body Production LineSN.Model No.NameUnitQuantityNote1KJJQ.00Conveyer Cutting line2FHJ-250-2Auto-welder machineSet1Three-phase medium frequency inverter3YP-line201Welding line rolling compaction and Cut out the tongue of ironSet2 4STG2201.00Extrusion flange machineSet1Includes Multi working-step Chain and electric control hydraulic control5STG2203.00Beading machineSet1Includes Multi working-step Chain and electric control hydraulic control6STG2202. 00Corrugating machineSet1Includes Multi working-step Chain and electric control hydraulic control7STG1005.00welding line Leakage test machineSet1Includes Multi working-step Chain and electric control hydraulic control8ST2204.05.00Auto feeding for drum endsSet1Includes Multi working-step Chain and electric control9ST2204.00XSeaming machineSet1Includes Multi working-step Chain and electric control hydraulic control10STG1005.00Leakage test machineSet1 Rear Treatment (Wash, Drying, Painting System, Etc.)SN.NameUnitQuantityNote1Lift machineSet1 2Washing, cleaning and transportSet1 3Drying and transportSet1 4Turning machineset2 5Painting room(outside)set23 colors6Front distributorSet2 7Vertical three channel drying equipmentSet1(outside)8CoolingSet1 9Rear distributorSet1
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