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China, Chinese 63 Tons Upsetting Force Piston Rod Friction Welding Machine for Precision1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderPrecision MachineFriction Welding Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-63A Machine ModelZHFW-63AWorkpiece informationPiston Rod (take Outer Dia. 30mm-60mm, Rod Length 400-1200mm for example)Welding Point dia.Φ30mm -60mm Welding efficiency3min/piece (taking 65 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.4mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 1400 r/minRotary clamping pressure630KNSpindle motorDC 75KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 18.5+5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 TonsMain Function & PrincipleOur Friction Welding Machine is an epitome of advanced technology, masterfully designed for the seamless welding of homogeneous or diverse metals. By harnessing the power of heat generated through mechanical rotary motion and axial pressure, this machine transforms workpieces into a robust, unified entity. The process begins with the application of friction pressure, where two materials are dynamically rubbed together, inducing heat that elevates them to a pliable plastic state. At the optimal moment, the rotary action ceases, allowing the machine to apply a formidable forge force, ensuring the contact surfaces of the workpieces are impeccably bonded. This sophisticated method stands as the pinnacle of durable welding techniques, offering unparalleled strength and reliability.Components of MachineThe Friction Welding Machine is a marvel of engineering, comprised of several key components: a robust lathe bed, a cutting-edge spindle box, and expertly designed rotary and fix head clamping fixtures. The machine is further enhanced by a precision sliding table, a powerful main cylinder, and an efficient hydraulic system. To ensure smooth operation, it includes a meticulous lubrication system and a main drive system, each element working in harmony to deliver exceptional performance.a) Mainframe: The mainframe is a testament to structural integrity, composed of a durable lathe bed, a state-of-the-art spindle box, and a precision-crafted sliding table (sourced from Taiwan HIWIN or Nanjing Technology). It is complemented by sophisticated rotary and fix head clamping fixtures, a robust main cylinder, and an advanced lubrication system, all crafted to ensure optimal machine functionality.b) Hydraulic System: Our hydraulic system incorporates top-tier brands such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, ensuring reliable and efficient operation.c) Electric Control System: The electric control system is engineered for precision, featuring a PLC and touch screen both from the renowned German brand SIEMENS, ensuring intuitive control and flawless operation.d) Rotary Head and Fix Head Clamping Fixtures: These fixtures are equipped with a specially designed set of rotary head clamping fixture and a fix head clamping fixture, providing steadfast support and alignment during operations.e) Oil Cooler: Choose between BOXROTH or other optional solutions to maintain optimal machine temperatures, enhancing longevity and efficiency.f) Servo Motor: A cutting-edge servo motor from American Parker, ensuring precision and power in every movement.g) Element Parts: Only the finest components are used, including NSK/F-A-G bearings and S-CHNEI-DER electrical elements, guaranteeing reliability and enduring performance.The electrical system is meticulously designed, consisting of a power cabinet, a control box, and a sophisticated welding quality monitoring system, each element working in synergy to ensure impeccable performance.Power Cabinet: 1. The power cabinet is a custom-engineered masterpiece, featuring a dual-door configuration with strategic high and low voltage distribution partitions.2. Equipped with a constant temperature and dehumidification air conditioner, the power cabinet maintains a stable internal environment, safeguarding sensitive components against environmental fluctuations.3. This cabinet houses high-quality electrical components from leading brands, including CTB drive, Siemens industrial control, and Chint Electric, ensuring superior performance.4. The power cabinet and the host are meticulously arranged separately to optimize space and functionality.5. The machine's cabling is laid using an aesthetic and secure bridge system, maintaining a sleek appearance while ensuring safety.The control box and welding quality monitoring systems are designed as independent entities, providing precision and real-time feedback.1. The quality monitoring system is centered around a Siemens 15-inch integrated touch panel industrial computer, offering a user-friendly interface and robust data handling.2. Designed for intuitive human-computer interaction, the interface consists of a Siemens 10-inch touch screen alongside tactile physical buttons.3. Every product's welding data is meticulously stored independently within the monitoring system, with the capability for easy data export.4. The system is equipped with a MES communication interface, providing seamless integration with manufacturing execution systems for enhanced workflow efficiency.5. Real-time detection of welding parameters ensures the highest quality. Should deviations from preset data occur, the system promptly alarms and indicates the necessary corrective actions.Welding Quality Monitoring System1, Seamlessly record the welding data of our cutting-edge 63 Tons Upsetting Force Piston Rod Friction Welding Machine for Precision. Automatically store comprehensive graphic curves within a convenient PDF format for easy access and review.2, Efficiently manage batch piece data by storing welding parameters in a meticulously organized tabular form, ensuring streamlined operations and quick data retrieval.3, Keep a detailed log of historical error information to enhance troubleshooting efficiency and maintain the highest standards of operational excellence.4, Empower users with the ability to choose between automatic laser or pneumatic coding to effortlessly complete the traceability of workpieces, ensuring precision and reliability. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileWith an impressive legacy spanning 18 years, the Joinforces Team has honed its expertise in serving imported friction welding enterprises! Through meticulous research and hands-on application, we have significantly enhanced our mastery over core technologies, leveraging the sophistication of imported equipment. Since 2018, Joinforces has fostered strategic collaborations with the distinguished China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University. This collaboration aims to revolutionize the application of friction welding technology across diverse industry sectors, achieving groundbreaking technological advancements by substituting foreign welding machines with our innovative Chinese counterparts.Our company proudly stands as the sole certified service factory of Japan's prestigious SAKAE Industry within China, entrusted with overseeing SAKAE's entire friction welding-related operations. This includes the comprehensive suite of services ranging from complete equipment sales, seamless installation and commissioning, unparalleled technical services, to cutting-edge new product development and reliable parts supply.Our CustomersZhonghe Machinery Technology (Dalian) Co., Ltd. proudly serves a prestigious roster of international clientele. Our valued partners include industry giants such as Hengli Hydraulics, Japan's renowned Bridgestone, Korea's leading Hyundai, the esteemed Deburgoz, Japan's sophisticated KYB, and the renowned Sumitomo, as well as the distinguished American ITM. Our world-class products also make their way to discerning customers in numerous countries around the globe, including Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, and India. Each of these partnerships reflects our unwavering commitment to quality and innovation.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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