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China, Chinese 300kg Induction Electric Smelting Furnace Intermediate Frequency Furnace Melting for Casting Iron1 Industrial Products Supplier Manufacturer Details, price list catalog:

China Industrial Products Supplier Manufacturer List Catalog
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Boiler FurnaceFurnaceSmelting FurnaceFurnace

Xi'an Sanrui Electric Furnace Co., Ltd

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Product Description    Induction furnaces are divided into two categories: induction melting furnaces and induction heating equipment. The former is used for melting or heat preservation of materials, and the charge is finally in liquid state; the latter is used for heating materials, including uniform heating of the whole material, surface heating or local heating.   An induction furnace is an electric furnace that uses the induction electrothermal effect of the material to heat or melt the material. The main components of an induction furnace are sensors, furnace body, power supply, capacitors and control system.   In addition to heating or melting in the atmosphere, induction furnaces can also heat or melt in vacuum and protective atmospheres such as argon and neon to meet special quality requirements.   Induction furnaces have outstanding advantages in heat permeation or melting of soft magnetic alloys, high resistance alloys, platinum group alloys, heat-resistant, corrosion-resistant, wear-resistant alloys and pure metals. Induction furnaces are usually divided into induction heating furnaces and melting furnaces.   The equipment consists of a 750KW intermediate frequency power cabinet for melting, a capacitor cabinet, two 1.0-ton steel shell induction furnaces, two 500 square meter water-cooled cables, a set of hydraulic tilting furnace devices, a tilting furnace operation console, a 900KVA rectifier transformer, a closed cooling tower, etc.Important attributesTypeInduction furnaceTest reportCan provideWarranty period1 yearCore componentsIntermediate frequency power cabinet, capacitor cabinet, water-cooled cableWeight1TVoltage900KVACore selling pointsEnergy conservationProvide after-sales serviceInstallation and trainingPurposeMelting furnace Detailed Photos Product Parameters1.0 ton medium frequency induction melting furnace parameters ProjectUnitParametersElectric furnace parameters  Rated capacityt1.0Lining thicknessmm90Inside the induction coil,φmm710Induction coil height mm1015Working temperature oC1650Maximum temperatureoC1700Electrical parameters  Transformer capacityKVA900Transformer Primary voltage KV10Transformer Secondary voltageV660Medium frequency power supply rated powerKW750The maximum output voltage of the intermediate frequency power supplyV1300Coil voltageV2600Rated operating frequency Hz1000Power conversion efficiency%96Startup success rate%100Comprehensive parameters  Melting rateper/ furnaceabout 55Work noisedb≤75Hydraulic system  Hydraulic station capacityL120Working pressureMPa11Hydraulic medium 46#anti-wear hydraulic oilCooling water system  Flow rate M3/h40Water supply pressureMPa0.2~0.3Inlet water temperatureoC5~35Outlet temperature oC35~55Note: The above parameters are part of the parameters for a 1-ton medium frequency furnace and are for reference only. Other capacity parameters and solutions need to be customized by contacting us. Main Application 1,Central induction melting furnace: Smelting and heat preservation of non-ferrous metals such as copper, aluminum, zinc and their alloys, cast iron, and heat preservation of molten iron and molten steel.  2,Centerless induction melting furnace: Smelting and heat preservation of steel, cast iron, copper, aluminum, magnesium, zinc and other non-ferrous metals and their alloys.  3,Vacuum induction melting furnace is used for smelting high temperature alloys, magnetic materials, electrical alloys, high strength steel, nuclear fuel uranium, etc.  4,Iron crucible furnace is used for smelting low melting point alloy;  5,High frequency furnace is mostly used for smelting precious metals;  6,Short coil furnace is used for heat preservation. Our AdvantagesElectrical section description The electrical components of the equipment include rectifier transformers, intermediate frequency power cabinets, filter reactors, thyristors, and compensating capacitors Rectifier transformer  The rectifier transformer model used in this equipment is ZSSB-20000KVA/35-1.65 * 4, including the transformer body, expansion oil pillow, and all accessories accompanying the transformer body. The cooling method is strong oil water cooling.  The transformer is equipped with protection functions such as heavy gas, light gas, and pressure relief, and is also equipped with oil temperature detection components, which can achieve high temperature alarm and over temperature trip protection. The relevant protection signals can be transmitted to the high-voltage switchgear.  The transformer capacity of this equipment is 20000KVA, which is composed of a ZSSB-20000KVA/35-1.65 * 4 transformer combination. Used to reduce the 35KV high voltage of the power grid to 1650V. The primary voltage of the transformer is 35KV, the secondary voltage is 1650V, with 12 phase output, and the secondary connection is △/Y four sets of voltage output.  Medium frequency power cabinet  The power cabinet adopts the GGD standard cabinet structure, with three segmented cabinets fixed on a groove base and connected to each other through fixing parts, forming a whole. The electrical components installed internally mainly include low-voltage vacuum circuit breakers, fast fuses, rectifiers, inverters, as well as various control transformers and drive components. There are various display instruments and operation buttons installed on the door of the electrical cabinet. The main control board, which serves as the core of the control system, is also installed on the door of the electrical cabinet.  The power cabinet model of this equipment is KGPS-18000/0.15, which adopts a 24 pulse rectification circuit and is jointly implemented by two sets of 12 pulse rectifiers to achieve 24 pulse rectification mode. Certifications  Packaging & Shipping Logistics transportation mode1,The customer receives the equipment at their own factory;2,Transport the equipment to the designated port according to customer requirements;3,Transport according to customer requirements to the designated receiving equipment country and the corresponding factory. After Sales ServiceInstallation and debuggingThe entire equipment is installed and debugged under the guidance of engineering engineers from SanRui Technology on site.Equipment customization service scopeThis includes full lifecycle services such as technical consulting, engineering design, engineering equipment EP, system integration, engineering general contracting, production and operation, component supply, and technology upgrades.After-sale service1) Based on the current situation of the user's production workshop, provide the complete set of equipment layout and basic design as soon as possible.2) Provide users with all external parameters related to the device, including requirements for water, electricity, gas, etc., and assist users in selecting peripheral devices or materials.3) Provide free technical training to users' operators and maintenance personnel to ensure that they are proficient in operating the equipment, and that maintenance personnel can conduct routine inspections of the equipment to identify the fault points and damaged components to be replaced. Responsible for free debugging and trial operation of the entire set of equipment.4) The warranty period is one year, with lifetime paid service and maintenance.5) Respond within 2 hours after receiving the user's repair request, indicate the attitude of handling the problem, and go to the user's site within 72 hours to handle the problem as soon as possible.6) Due to a sudden malfunction of the user's device, production is extremely urgent, and it is impossible to handle it on our own, our company has an unconditional obligation to arrive at the site as soon as possible to handle the problem.7) The entire equipment is installed and debugged on site under the guidance of our company's engineering and technical personnel.

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