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China, Chinese 30, 000 Ton/Year Gypsum Powder Production Line Beta Gypsum Powder Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Assembly Line Production LineGypsum Powder Machine000 Ton/Year Gypsum Powder Production Line Beta Gypsum Powder MachineGypsum Powder CalcinationNatural Gypsum Production Machine
Yurui (Shandong) Machinery Co., Ltd.
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Product Description Product DescriptionNatural Gypsum Powder Production LineNatural gypsum generally includes dihydrate gypsum and anhydrous gypsum. In order to get the valuable materials, generally, we get semi-hydrated gypsum through heating the dihydrate gypsum. Introduction of Gypsum powder production line Natural gypsum generally includes dihydrate gypsum and anhydrous gypsum. In order to get the valuable materials, generally, we get semi-hydrated gypsum through heating the dihydrate gypsum. Here is the process: The calcined semi-hydrated gypsum powder can widely be used for plasterboard,decoration board, gypsum block, stucco gypsum, and molding gypsum, etc. Paramater of Gypsum Powder Machine Product Name Gypsum Powder Production lineAnnual capacity 15,000 to 500,000 tonsWorking time 24h/day ,300day/yearRaw Material Gypsum Type Natural gypsum oreGypsum powder Mesh Within 220 meshesHeating method Hot air boiling furnace or rotary kilnApplication of the powder Building material like to produce gypsum board ,To make plaster of paris , to make gypsum cornice or ceilingDegree of automation Fully automaticFinal product specification Gypsum powderFuel for the heating system natural gas,coal,diesel,heavy oil,light oil etcPacking method available1-Packing machine 1-2 mouth2-Rotary kiln packing machine3-Iton bag packing machineFinished powder bending strength 2.7Mpa-3MPA Finished powder compressive strength 5Mpa Detailed PhotosVercical boiling furnance, also named as Boiling CalcinerBoiling Calciner is an indirect and efficient calcination equipment for fluidized calcination of certain fineness of gypsum dihydrate powder and dehydration to make gypsum hemihydrate. Calcined dihydrate raw material is natural gypsum dihydrate powder or industrial by-product gypsum dihydrate powder and its heating medium is flue gas. The heat source required for calcination is hot flue gas, steam, heat-conducting oil, electric auxiliary heat and other heat transfer media. The structural design of boiling calciner is in line with JC/T2581-2021 standard of gypsum building materials industry.The bed state of the boiling calciner belongs to the bubbling bed, so the furnace is figuratively called "boiling calciner".Boiling calciner calcination furnace calcination part of a vertical straight barrel container at the bottom of a gas distribution board, gas distribution board can be designed porous plate or there are many small hood.The purpose is to support the solid powder in the shutdown work without powder leakage, in the work of the gas flow from the bottom evenly into the bed. There are overflow holes on the furnace wall at the upper interface of the bed for discharge. In the bed layer is equipped with a large number of heating tubes, the heating medium in the tubes is flue gas or other hot media, the heat is transferred to the fluidized gypsum powder outside the tubes through the tube wall, and the gypsum powder is dehydrated and decomposed.In normal operation, air is drummed in from the bottom of the boiling calciner and enters the fluidized bed through the gas distribution plate. Drum into the air does not need a lot, slightly more than the critical gas velocity, so that the bed to achieve fluidization can be. At this time submerged in the fluidized bed in the heating tube to the material to transfer a large amount of heat, so that the gypsum dihydrate powder to reach the temperature of dehydration decomposition, gypsum dihydrate in the fluidized bed to remove the water of crystallization and become steam, these vapors and the bottom of the furnace drummed into the air mixed together, through the bed upward movement. Since the amount of steam is much more than the drummed-in air, the fluidization of the whole bubbling bed is mainly realized by the steam formed by gypsum dehydration. Because of the intense tumbling and mixing of the powder in the fluidized bed, the temperature and composition of the material are almost the same everywhere in the whole fluidized bed.The raw gypsum powder continuously put into the bed, as soon as it enters the bed, almost instantly mixes evenly with a large amount of hot material in the bed, and rapidly dehydrates and decomposes in the hot powder material. In order to avoid premature short-circuiting and discharge of the just-entered raw material without completing the dewatering process, a partition is sandwiched in the furnace at the time of design, dividing the fluidized bed into two parts of large and small, and the bottom of the two parts is connected. The raw gypsum powder line enters the large part, where most of the crystalline water is removed, and then enters the small part through the lower channel, where the final dehydration process is completed, and then automatically overflows out of the upper part of the bed. Company Profile Yurui (Shandong) Machinery Co., Ltd, is an enterprise integrating gypsum projects R&D, design, manufacturing, exportation, installation, and commissioning. We devote ourselves to helping customers quickly achieve projects establish and qualified finished products producing with our superior experience and strength in design, manufacturing, installation& commissioning. We devote ourselves to helping customers save raw materials, and energy, and reduce the cost of production and equipment maintenance in long term with the most advanced gypsum equipment technology and the most mature gypsum production formula.1994 +yearsince 1994100+100+gypsum projects20 ++More than 20+ countriesWe are not a machinery provider,but an overall solution provider. We focus on the demands of users, never stop updating, improving, and surpassing. We pursue extreme cost performance, not only price.We have been deeply engaged in the field since 1994, setting up 100+gypsum projects domestic and abroad. Our engineers' group who only serve for YURUI left a full footprint over Africa, Asia, and South America, more than 20+countries. We hold different projects in each area, offering case visiting on-site. Besides we developed online visiting which breaks the limit of the virus.After Sales ServiceOur Advantages to provide gypsum powder production line Rich ExperienceExperience in Gypsum Technology Research Since 1994Until the 2022 year, our company has been deeply working on gypsum projects for 25 years. Lots of critical technology developed by our group, such as boiling furnace, only our technology could support gypsum powder project of capacity 400000 tons/yearExperience of 100+ Projects Manufacture &Install Abroad And DomesticSince 1994, we manufactured and installed more than 100 projects. So we could provide support from your start to researching your project to produce qualified finished products.Professional TeamExperts Provide Professional Design For The ProjectAs we know, professional design is the 1st step to ensure a project is successful. We could dispatch our engineer abroad to explore on-site if the customer requires it.Experienced Installation Group Gets Projects Into Production QuicklyHow do we ensure the fact installation? Besides the "people", we provide the installation documents which accompany our machinery, such as Installation tools list,Installation Estimated Schedule list. In addition, we extra provide all the relevant documents to enhance your production, such as Responsibilities and Assignment Statement,Maintenance Manual and Raw Material and Spare part List.Market Department Members Provide Professional and Efficient CommunicationWe set up a zoom meeting once customers need support to transfer information between engineers accurately.The Whole Group Provide A Powerful One-Stop Sourcing ServiceWe assist our customers in the procurement of all relevant spare parts, saving them time to the greatest extent and preventing downtime due to spare parts. At the same time, we ensure the maximum adaptability of the parts purchased later to the original equipment.Full Range of ServicesPre-Sales: Full Cooperation With Pre-Preparation WorkIn addition to the technical aspects of the project itself, our support also includes assisting clients in obtaining feasibility reports, government approvals, bank approvals, etc.In-Sales: On-Time Reporting of Production ProgressYou could inspect the production of your machine through photos and videos for the whole procedure.After-Sales: Lifetime & 24h Technical SupportWe offer a lifetime of technical support. Feel free to contact us for help with any technical issues,24 h available. We will also visit customers regularly to help them solve problems and assist to update formulas and equipment.Irreplaceable AdvantagesCase Projects Visiting Abroad On-Site & OnlineWe help our customers to train workers and guide production. Even we could arrange one engineer to help client run the factory for 1-2 years if customer require. Of cause it's available for that customer dispatch engineer to study on our side.Training To Workers & EngineersYou could inspect the production of your machine through photos and videos for the whole procedure.Spare Part and Raw Material SupplyingWe will prepare backup copies of the main wearing parts and send them to the customer with the equipment.Sample project from YuruiOur AdvantagesAllow me to introduce my company to you so you could know more about us .Yurui (Shandong) Machinery Co., Ltd., a subsidiary of Shandong Yurui Machinery Group, specializing in construction material and production line manufacturing. Yurui Machinery is mainly engaged in providing one-station services for gypsum series projects.like gypsum board machines, gypsum powder machines, gypsum ceiling tile machines, etc. Our company has successfully helped many customers around the world to successfully install gypsum production lines, such as Tanzania, Ethiopia, Kenya, South Africa, Sudan, Morocco, Russia, Uzbekistan, Turkey, New Zealand, Honduras, Mexico, etc. The customers we serve are all leading brands in the gypsum building materials industry.In our quotation I mentioned that our machine could realize remote control.I would like to explain how we realize it here . We adapt Internet of Thing to our gypsum board machine.Your facory PLC controller will transit operation data in real time through cloud platform to our Yurui factory cloud platform , so we could remote monitoring your control system, if there are problem or data abnormal during the operation ,we could reomote warning and notify you.This is very beneficial to customers. it could help them solve many operation issue online.Why different factories price different , besides the equipment and service , it also related to the equipment installation method .These are the two common connection methods for gypsum equipment installation :bolt connection and welding connection. About gypsum board equipment industry, right now many factories, in order to reduce production costs, for relatively small production capacity, such as 2 million or 3 million sqm per year, many machine parts such as forming line frame, drying room frames, etc. are welded and processed on-site by workers at the customer's site, which transfers the sellers' processing cost to customers and prolongs the installation period. They will only considered bolt connection for bigger production capacity such as more than 10 million sqm per year line. Our Yurui's minimum production capacity of 2 million also uses bolt connection. Why?Although our processing cost increases in our side, but it can reduces the yours on-site installation time and cost. Welding takes about 5-6 months to install, but bolt connection only takes 3 months to install, which helps customers save installation costs greatly. What's more,you can check the attached document to know more detailed introduction about: The advantages of bolted connections over welding processes. For our Yurui Machinery,we provide higher quality standard production line to our customers. So for 3 million and 2 million sqm gypsum board production line, we also produce the machine with bolt connection. In this way, our manufacturing cost is higher than old type-Weling connection. But in this way, you can save much installation time and cost in your factory when our engineers are there do the installation for you.
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