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China, Chinese 2025 Concrete Machinery Hzs120 Batching Manufacturing Plant Concrete Mixing Plant1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Engineering Construction MachineryConcrete MachineryConcrete Mixing PlantConcrete Batching Plant
Ningdu Xingye Machinery Manufacturing Co., Ltd.
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Product Description 2024 Concrete Machinery Hzs120 Batching Manufacturing Plant Concrete Mixing PlantProduct ParametersModelHZS25HZS35HZS50HZS60HZS75HZS90HZS120HZS150HZS180Discharging Capacity (L)5007501000100015001500200025003000Charging Capacity(L)80012001600160024002400320040004800Maximum Productivity(m3/h)253550607590120150180Charging ModelSkip HopperSkip HopperSkip Hopperbelt conveyorSkip Hopperbelt conveyorbelt conveyorbelt conveyorbelt conveyorStandard Discharging Height(m)1.5~3.82~4.24.24.24.24.23.8~4.54.54.5Number of Species of Aggregate2~32~33~43~43~44444Maximum Aggregate Size(mm)≤60mm≤80mm≤80mm≤80mm≤80mm≤80mm≤120mm≤150mm≤180mmCement/Powder Silo Capacity(set)1×100T2×100T3×100T3×100T3×100T3×100T4×100T or 200T4×200T4×200TMixing Cycle Time(s)726060606060603030Total Installed Capacity(kw)6078.5111145110198.06210230288Product DetailsConcrete mixing plant is a complete set of equipment for centralized mixing of concrete, mainly composed of **raw material storage system, batching system, mixing system, conveying system, control system, finished product storage and transportation system** and other parts. The structures of different types of mixing stations (such as forced, drum, mobile, and fixed) are slightly different, but the core composition logic is similar. The following are its main components and functions:### **1. Raw material storage system**It is used to store various raw materials required for concrete production, and is divided into different storage units according to the characteristics of the materials:1. **Aggregate silo (sand and gravel silo)**- **Structure**: Most of them are silos with steel or concrete structures, divided into 2-4 independent silos (for storing gravel and sand of different particle sizes), with a feed port on the top, and a tilted bottom and a vibrator installed (to prevent material agglomeration and blockage).- **Capacity**: The capacity of a small station is 5-20 cubic meters, and the capacity of a large station can reach more than 100 cubic meters, which needs to be configured according to the production scale.2. **Powder silo (cement, fly ash, etc.)**- **Structure**: Cylindrical steel structure tank, with dust collector (to prevent powder from overflowing) and safety valve (to release pressure in the tank) on the top, and conical bucket at the bottom connected to the screw conveyor.- **Capacity**: Common specifications include 50 tons, 100 tons, 200 tons, etc. Large stations can be equipped with multiple powder silos (such as cement silos, fly ash silos, and mineral powder silos separately).3. **Liquid storage tank**- **Water tank**: Made of stainless steel or carbon steel, equipped with water level gauge and water pump, used to store mixing water.- **Additive tank**: Store liquid additives such as water reducer and retarder, mostly plastic or stainless steel tanks, with stirring device to prevent sedimentation.### **II. Batching system**Accurately measuring raw materials according to the concrete mix ratio is the key link to ensure the quality of concrete:1. **Aggregate batching**- **Measuring device**: An electronic belt scale or batching scale (weighing sensor + belt conveyor) is installed under each aggregate bin to automatically weigh sand and gravel according to the set weight.- **Unloading method**: After weighing, the aggregate is transported to the mixing main unit through a belt conveyor or hopper.2. **Powder batching**- **Measuring device**: The screw conveyor transports the powder from the powder bin to the metering scale, and the powder is measured by a loss-in-weight scale or a spiral electronic scale (accuracy ±1%).- **Conveying method**: The measured powder is sent to the mixing main unit through a screw conveyor or an air chute.3. **Liquid batching**- **Water metering**: Accurately measure by an electromagnetic flowmeter or a weighing metering water tank, and inject it into the mixing main unit through a water pump pipeline.- **Additive metering**: Small stations use volumetric metering pumps, and large stations use weighing metering tanks to inject into the mixing host in proportion.### **Three, mixing system**The core component is responsible for mixing the measured raw materials into uniform concrete. It is divided into:**Mixer**- **Forced mixer**:- Structure: horizontal axis or vertical axis, with mixing arms and linings in the mixing drum, and the blades forcibly shear the material, suitable for mixing dry hard, high-strength concrete (such as C40-C80).- Type: twin-shaft mixer (most widely used), single-shaft mixer, planetary mixer, etc.### **Four, conveying system**Connect various components to realize the transmission of raw materials and finished concrete:1. **Aggregate conveying**- **Belt conveyor**: inclined or horizontal conveying of sand and gravel, stable speed, large conveying capacity, often used in fixed mixing stations.- **Bucket elevator**: vertically transport aggregates, occupying a small space, suitable for mobile mixing stations or scenes with limited space.2. **Powder transportation**- **Screw conveyor**: Convey powder in a closed manner to prevent dust, often used for conveying from powder silo to metering scale or mixing host.- **Air chute**: Use air to fluidize powder and convey it along the chute by gravity, suitable for large output and short distance scenes.3. **Finished product transportation**- **Discharging hopper**: A discharging hopper is set under the mixing host to directly discharge the material into a concrete mixer or storage hopper.- **Screw conveyor/belt conveyor** (optional): used to transport finished concrete to storage silos or pouring points over long distances.### **V. Control system**Realize full-process automated control and monitoring to ensure accurate and efficient production:1. **Control host**- **PLC control system**: Receive sensor signals through a programmable logic controller (PLC) to control the start and stop of each device, batching metering, mixing time, etc.- **Operation interface**: touch screen or industrial computer, support manual/automatic mode switching, real-time display of production data (such as batching weight, mixing time, cumulative output).2. **Metering and sensor**- Weighing sensor: installed on batching scale, powder metering tank, water metering tank, real-time feedback of material weight.- Position sensor: monitor the operating status of belt conveyor and material door to prevent material jamming or overload.3. **Data management and traceability**- Store production formula and historical data (such as raw material usage and mixing time of each batch of concrete), support report printing and quality traceability.### **Six, finished product storage and transportation system**1. **Storage silo**- Temporary storage of mixed concrete, the capacity is designed according to the transportation rhythm (such as 5-20 cubic meters), with a stirring device to prevent concrete segregation.2. **Concrete mixer**- Special transportation vehicle, the tank rotates to prevent the initial setting of concrete, and can be mixed twice during transportation (addition of admixtures to adjust performance).3. **Pumping equipment** (optional)- Concrete pump truck or trailer pump, used to transport concrete to high-rise buildings or remote pouring sites.Company ProfileNingdu Xingye Machinery Manufacturing Co., Ltd.is a concrete batching plant manufacturer with 15 years of professional production experience. We are one of the largest concrete batching plant manufacturers in China. The company has developed rapidly in recent years, and our new plant was completed and put into production in 2023, with a total area of 20,000 square meters.We have a professional design team that can design various concrete mixing equipment for different customers. At the same time, we also have a strict quality inspection team. Excellent after-sales installation team makes our products exported to all over the world.Packaging & ShippingCertificationsOur Advantages FAQ Question 1: Are you factory or a trading company?Answer: We are a factory dedicated in concrete batching plant over 15 years, all the supporting equipment are available,including but not limited to batching machine, Stabilized soil batching plant, cement silo, concrete mixers, screw conveyor, etc. Question 2: How to choose the suitable model of batching plant? Answer: Just tell us the capacity (m3/day)of concrete you want to produce concrete per day or per month. Question 3: What's your advantage?Answer: Rich production experience, Excellent design team, Strict quality audit department, Strong after-sales installation team Question 4: Do you supply training and after-sale service?Answer: Yes, we will supply installation and training on site and also we have a professional service team that can solve all the problems ASAP. Question 5: What about the payment terms and incoterms?Answer: We can accept T/T and L/C, 30% deposit, 70% balance before shipment.EXW, FOB, CIF, CFR these are the common incoterms we operating. Question 6: What about the delivery time?Answer: Normally, the stock items can be send out in 1~2 days after receive the payment.For customized product, the production time need about 7~15 working days. Question 7: What about the warranty?Answer: All of our machines can provide 12-months warranty.
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