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China, Chinese Heavy Duty Electric Furnace Charger for Steel Making with Anti Collision Device1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
FeederBelt FeederFurnaceElectric Furnace
Qingdao Tiangong Mechanical Installationg Co., Ltd.
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Product Description Product Description NO.1. Significantly Improves Production Efficiency and Pace1.Reduces Charging Time: Mechanical charging is much faster than traditional manual operation, enabling quick loading of furnace materials (such as scrap steel, alloys, slag-forming agents) into the furnace, significantly shortening the smelting cycle for each heat.2.Enables Continuous or Rapid Charging: Some chargers (e.g., continuous charging systems or conveyor types) allow charging without stopping the furnace, minimizing furnace downtime to the greatest extent and improving equipment utilization, directly increasing output.NO.2. Greatly Enhances Operational Safety1.Man-Machine Isolation: Charger operators typically work remotely from the control room, completely avoiding high-risk environments near the furnace, such as high temperatures, molten steel splashing, and smoke and dust, fundamentally preventing related personal injury accidents.2.Prevents Heavy Machinery Accidents: The charging process eliminates the need for manual operation of overhead cranes to transport material baskets near the furnace, reducing potential accidents caused by improper handling, such as collisions and falls.NO.3. Improves Smelting Precision and Product Quality1.Precise Batching Control: Chargers are usually linked with weighing systems, enabling precise batching by weight. This ensures accurate proportions of various materials added to the furnace, thereby stabilizing molten steel composition and improving product quality consistency.2.Programmability and Automation: By integrating with PLC (Programmable Logic Controller) systems, the charging process can be automated, allowing different materials to be added automatically according to preset "recipes" and sequences, reducing human error.NO.4. Improves Working Environment and Reduces Labor Intensity1.Reduces Labor Intensity: Frees workers from heavy, high-risk physical labor, eliminating the need for intense manual carrying and feeding.2.Reduces Heat Radiation and Dust Exposure: Remote operation keeps workers away from the high-temperature heat radiation at the furnace mouth and the large amount of smoke and dust generated during smelting, improving occupational health conditions.NO.5. Optimizes Energy and Cost Control1.Energy Saving and Consumption Reduction: Fast charging speeds shorten the time the furnace roof is open, reducing heat loss and helping to lower power consumption. Continuous charging systems further maintain stable thermal conditions inside the furnace, improving thermal efficiency.2.Reduces Labor Costs: Automated charging reduces the demand for on-site operators, lowering long-term labor costs.3.Reduces Material Loss: Precise charging and designs with better sealing can minimize the spillage and burning loss of expensive materials like alloys and additives.
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