IPDB › China Industry › Industrial Equipment & Components
China, Chinese Reliable Electric Valve Actuator for Cement with Advanced Automation Technology1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Valve PartsValve ActuatorElectric Valve ActuatorValve Actuator
Changzhou Xinneng Automatic Control Equipment Co., Ltd
Preview:
Product Description Product Description1. AKQ Partial Turn Electric Actuators OverviewThe AUKOMA intelligent electric actuators are a paragon of cutting-edge innovation, designed with globally renowned concepts that blend non-invasive streamlined designs with advanced technology. Embrace the future with fully digital integrated chips, precision torque sensor detection technology, and the precision of magnetoelectric encoder stroke technology. Featuring a dual-language Chinese and English LCD display, complemented by infrared remote control and Bluetooth communication, as well as bus communication network technology, this actuator surpasses imported brands in control optimization, harmonizing perfectly with the distinct automation control demands of the domestic market. This is the quintessential choice for valve control in diverse sectors such as power, petrochemical, environmental protection, metallurgy, and water treatment.2. AKQ Partial Turn Electric Actuators Specifications & Functions2.1 Magnetoelectric absolute encoder technology and power-off valve position display technologyThe AUKOMA series is at the forefront with its absolute encoder, boasting independent intellectual property rights capable of detecting 4000 turns with a single-turn resolution of 4096 positions, culminating in a vast 24 bits of absolute position travel detection. Engineered with a uniquely devised low-power battery-powered circuit, it ensures that even when main power is absent, the battery sustains valve position display. The absolute encoder, through cutting-edge magnetoelectric technology, offers a simple yet robust structure marked by stability, durability, and unparalleled accuracy. The battery's role is solely for display post-power failure, ensuring continuity in tracking valve position changes operated by handwheel, hence assuring remarkable system stability.2.2 Torque pressure sensing detection technologyIncorporating state-of-the-art torque pressure sensing detection technology, prevalent in intelligent electric actuators, the AUKOMA actuators achieve dynamic, real-time, high-precision torque detection. This globally acclaimed technology, proven through industrial practice, ensures accurate and consistent torque measurements regardless of frequency, voltage, or temperature fluctuations.2.3 One-screen dual-display LCD technologyExperience the next level in display technology with our customized LCD screen, featuring one-screen dual-display capability. The upper half employs a low-power segment code LCD for real-time valve position and alarm symbols, while the lower half utilizes a graphic dot matrix LCD for operational data and parameter settings. Accessible in both Chinese and English, our technology ensures seamless global usability. This dual-display innovation addresses stability and reliability concerns, significantly enhancing overall machine dependability and availability.2.4 Communication control and monitoring technologyThe Bluetooth communication remote control mode empowers you to effortlessly manage the actuator from your computer or mobile device, enabling both local and remote analysis with our sophisticated intelligent remote control software.2.5 Double seal and non-intrusive technologyWith an IP68 protection level, our actuators guarantee unmatched resistance to water and dust. The "Double seal" system ensures comprehensive safeguarding of internal components, while the double-protected operating knob, complete with an optional protective cover, offers additional security in outdoor applications.All configuration and parameter adjustments can be executed without exposing internal components, thanks to the magnetic control knob, alongside infrared remote control or handheld PDA options.2.6 Comprehensive protection and self-diagnosis functiona. Automatic phase sequence correction: This feature intelligently adjusts the phase sequence, ensuring the three-phase motor maintains the correct power phase sequence continuously, thus preventing potential valve damage due to incorrect power wiring.b. Phase Loss Protection: Safeguard your three-phase motor from overheating and potential burnout with our ingenious phase loss protection feature. Our controller vigilantly monitors all three phases of the power supply. In the unfortunate event of a power phase loss, if the motor is in operation, it halts immediately; if at rest, it is securely prevented from starting. As an added layer of assurance, a phase loss alarm is prominently displayed on the on-site LCD screen. Plus, remote indication information is effortlessly accessible via configured indication contacts, ensuring you never miss a beat.c. Torque Protection: Tailor your protection settings to suit on-site conditions by adjustable over-torque protection in both opening and closing directions, ranging from 40% to 100% of the rated torque. When your electric actuator reaches or surpasses these preset values, the motor ceases operation instantaneously, and an alert sounds, providing peace of mind and assured safety against excessive force.d. Motor Stall Protection: Through real-time current surveillance, our system promptly halts the motor at the first sign of a stall. This protective measure not only shields the motor itself but also the actuator, ensuring prolonged operability and reliability.e. Valve Stuck Protection: In circumstances where the actuator is at the closed limit yet attempts to open, our torque protection seamlessly disengages temporarily, allowing the valve to be freed with the motor's peak torque. Should the valve remain immobile, the power supply is immediately suspended, preventing further complications.f. Motor Overheat Protection: Equipped with dual temperature regulators within the motor coil, the system adeptly detects overheating. It swiftly disconnects the actuator's control circuit to prevent damage, ensuring the longevity and reliability of your equipment.g. Instantaneous Reversal Protection: Our advanced automatic delay circuit protects against impact loads when an instantaneous reversal command is issued. This feature minimizes unnecessary wear on valve stems and gearboxes, while simultaneously regulating the surge current through the contactor for optimal efficiency.h. Automatic Self-Detection and Diagnosis Function (ASTD): With the flick of a switch, the actuator engages its ASTD feature, swiftly scanning the operating circuit for seamless operation. Any rare equipment anomalies are diagnosed and prominently displayed in icon form on the screen, ensuring that electric operations of the valve actuator are immediately restricted, facilitating effortless on-site maintenance.i. Data Record Protection: Rest assured that your critical data remains intact. Even during power outages, the valve actuator saves various parameters in its EEPROM, ensuring no data loss for an impressive 20 years.j. Surge Protection (Lightning Arrester): Opt for an AC power surge protector or signal surge protector as required, guaranteeing robust lightning protection for your valve actuator. This feature fortifies your equipment against unpredictable electrical surges.k. Anti-Condensation Heating Protection: Adaptable to the conditions within the electrical cavity, you can choose to activate or deactivate the heating resistor to effectively counteract condensation, safeguarding your valve actuator's integrity.2.7 Local ControlEmbrace the ease of AUKEMA actuators featuring two non-intrusive magnetic control knobs. The 'mode' knob offers three distinctive positions: 'local', 'remote', and 'stop'. Meanwhile, the 'operation' knob provides precise control with 'open' and 'close' options. When set to 'local', simply turn the operation knob to your desired position to command the actuator's movement. Choose between two local control modes: 'jog' for precise adjustments or 'hold' for sustained operation.2.8 Remote ControlSeamlessly integrate the field actuator with your DCS or PLC through a durable hard-wired cable, enabling control via switch quantity (manual) or current quantity (automatic) operations.Our advanced switch quantity control system encompasses three input terminals: valve opening, valve closing, and stop/hold. Customize your operation further by selecting inching or holding modes. Additionally, auxiliary switch quantity control ensures emergency protection (ESD) and incorporates valve opening and closing interlocks. For enhanced reliability, remote input is photoelectrically isolated, boasting the capability to withstand surges up to 2.5KV.The remote analog quantity control proudly features a sophisticated linear optocoupler isolation method, ensuring precise valve positioning as per the input analog quantity signal ratio. This high-tech solution guarantees seamless and accurate control, enhancing operational efficiency.The remote analog valve position feedback mechanism empowers the system by sending the valve position directly to the DCS or PLC via a robust 4-20mA signal. Additionally, users can opt for remote analog feedback for torque, providing comprehensive monitoring capabilities.2.9 ESD ControlIn critical situations, the ESD signal possesses the authority to override any local or remote signals (based on parameter configurations) to decisively command the actuator to either close or open the valve. The ESD action can be selectively configured to 'close the valve', 'open the valve', or 'hold position', offering unparalleled safety assurance.2.10 Interlock ControlFor demanding and complex applications, the actuator is expertly configured for conditional control, meeting the highest standards of operational flexibility and reliability.In this advanced mode, the actuator's operation hinges on the presence of two independent signals. For instance, upon receiving a simultaneous remote close input signal and a close interlock input signal, the actuator will execute a valve closure. If only one signal is active or a signal is lost, the actuator will hold or halt, effectively preventing any operational failures. For ESD-required applications, a dedicated ESD input is made available, taking precedence over any local or remote control signals to ensure safe operation.2.11 Diverse Fieldbus ConnectionsAUKOMA seamlessly integrates with fieldbus digital control systems, offering a wide array of open fieldbus protocols such as Profibus, Modbus, Hart, Foundation Fieldbus, and DeviceNet within its extensive AUKEMA controls range. For the first time, AUKEMA enables access to industrial Ethernet, effortlessly connecting to industrial Ethernet via the MODBUS TCP protocol. This integration removes the need for PLCs, allowing direct communication with SCADA systems, thus optimizing connectivity and reducing complexities.By embedding the specific digital communication circuit board module, either manufactured or supervised by AUKEMA, directly into the actuator's electrical cavity-typically during production-operations become remarkably simple and cost-effective. Additionally, a specialized network test tool is provided to facilitate testing and configuration for the selected protocol.a. ProfibusIn the realm of industrial automation and control, Profibus stands as the preeminent network protocol for swift global data communication, setting unmatched standards in performance.Profibus DP interface: Features compatibility with RS485 Profibus DP VO and V1, and offers the flexibility of selecting the DP V2 bus protocol as needed. Options include a single or dual redundant bus, fully adhering to the EC61158-3 standard with support for speeds up to 1.5Mbit/s.b. ModbusRenowned as the most prevalent serial communication protocol in contemporary automation systems, Modbus ensures reliable and efficient data exchange across various applications.AUKOMA's Modbus interface card is specifically designed to facilitate actuator connections to a two-wire RS485 network. This setup allows the Modbus RTU protocol to seamlessly communicate with the PLC or DCS, forming a robust network capable of controlling and monitoring connected actuators efficiently.Modbus interface: Supports RS485 two-wire RTU communication, adhering to international open system standards. Offers both single and dual redundant configurations, complete with a built-in repeater module for demanding applications, and achieves a maximum speed of up to 115KB.Moreover, MODBUS TCP communication is provided via industrial Ethernet, enabling direct connection to SCADA systems without the need for additional PLCs or controllers, thereby streamlining communication and control processes.c. HartHART, short for Highway Addressable Remote Transducer, is an open communication protocol crafted for addressable remote sensor high-speed channels. Established by the American ROSEMOUNT company in 1985, it remains a pivotal protocol for field intelligent instruments and control room equipment.Hart interface: Aligns with the HART7.0 protocol standard, supporting Bell202 standard FSK frequency shift keying signals with carriers at 1200Hz and 2200Hz, offering a communication rate of 1200b/S, thus ensuring robust and efficient data transfer.d. FoundationFoundation Fieldbus is celebrated as the premier choice for process control systems in the ever-evolving petrochemical industry. This groundbreaking system offers the unparalleled advantage of remotely deploying control systems through Distributed Control Systems (DCS), revolutionizing operational efficiency and control.Foundation Fieldbus interface: Boasts seamless integration with the standard Foundation H1 bus system and adheres flawlessly to the IEC61158-2 standard. It features Link Master and LAS functions, ensuring exceptional HI field performance, setting a new benchmark in the industry.e. DeviceNetDeviceNet is a groundbreaking open network standard adeptly designed for industrial environments. It harnesses the primary capabilities of the CAN bus, offering robust and reliable communication networks tailored for industrial excellence.DeviceNet interface: Supports an impressive network of up to 63 devices, utilizing a four-wire cable-two dedicated for signal and two for power. This advanced system allows for both Trunk and Drop lines and includes EDS Electronic Device Description File for seamless integration.3. AKQ Partial Turn Electric Actuators: Discover the Optimal Working Environment and Crucial Technical Conditions for Peak PerformanceTechnical parameters of switch typeWorking power supply: Designed for versatility with 380VAC±10% three-phase 50/60Hz±1% or 220VAC±10% single-phase 50/60Hz±1%, offering reliable power options for various applications.Switch input signal: Accepts 24VDC pulse or level signal with a minimum pulse duration of 100ms, ensuring precise control and adaptability.Switch output signal: Features S1~S10; robust Relay output with contact rated capacity of 5A@250VAC, 5A@30VDC, ensuring reliable and efficient signal transmission.Analog output: Provides a 4~20mA position signal with a load capacity of up to 750Q. It includes photoelectric isolation and short circuit protection, and maintains temperature influence within ±0.1%/10K, ensuring accurate and stable performance.Ambient temperature: Optimized for temperatures ranging from -30oC to 70oC, with special customization available for extreme conditions from -40oC to 90oC. Humidity tolerance is set at ≤95% for robust environmental adaptability.Rated time: Offers flexibility with rated times of 10min, 15min, and 30min, catering to diverse operational needs.Motor insulation grade: FMotor working mode: S2Protection grade: Designed with advanced protection levels, featuring IP67 and IP68 ratings for exceptional durability and resilience.Explosion-proof type: The AK Series boasts superior explosion-proof grades ExdlIBT4 and ExdlICT4, ensuring safety in hazardous environments.Products comply with: Adheres to the stringent standards of GB/T 26155.2-2012 for 'Intelligent electric actuators for industrial process measurement and control systems Part 2: Performance evaluation methods,' guaranteeing quality and reliability.Products comply with: Meets the comprehensive standards of GB/T 28270-2012 for 'Intelligent valve electric devices,' ensuring cutting-edge performance and compliance.Adjustable technical parametersWorking power supply: Offers a range of power options, including three-phase: 380VAC±10%, 50/60Hz±1%; single-phase: 220VAC+10%-15%, 50/60Hz±1%. Special voltages are also available, including three-phase: 415V, 440V, 460V, 660V, 50/60Hz, catering to diverse electrical requirements.Analog input signal: Utilizes 4~20mA with optical isolation and input impedance ≤250Q, providing precise and stable input performance.Analog output signal: Delivers a 4~20mA position signal with a maximum load capacity of 750Q, featuring photoelectric isolation and short circuit protection, maintaining accuracy with temperature influence ±0.1%/10K.Switch input: Incorporates 24VDC pulse or level signal, with a minimum pulse duration of 100ms, ensuring responsive and adaptable input control.Switch output: Features S1~S10; durable relay output with a contact rated capacity of 5A@250VAC, 5A@30VDC, providing efficient and dependable signal delivery.Ambient temperature: Engineered for temperatures ranging from -30oC to 70oC, with special customization for extreme conditions from -40oC to 90oC. Humidity tolerance is set at ≤95% for superior environmental resilience.Adjustment times: Capable of handling an astounding start frequency of up to 1200 times/hour, ensuring unmatched operational agility.Motor insulation grade: FMotor working mode: S4Basic error: Maintains an accuracy threshold of ≤1%, ensuring exceptional precision and quality in performance.Experience exceptional precision with our stroke control mechanism, boasting a repeatability error of an impressively low ≤1%, ensuring consistently accurate and reliable performance.Benefit from customizable control with our adjustable dead zone, offering a flexible range from 0.1% to 9.9%, allowing for optimal precision and responsiveness tailored to your specific needs.Our Reliable Electric Valve Actuator guarantees robust protection with its high-grade IP67 and IP68 ratings, delivering exceptional durability and safeguarding performance under challenging conditions.Ensure safe operations in hazardous environments with our AK series explosion-proof design, meeting stringent ExdlIBT4 and ExdlICT4 standards, offering unparalleled protection and safety assurance.Rest assured with our product's full compliance with the esteemed GB/T 26155.2-2012 standard, crafted specifically for intelligent electric actuators in industrial process measurement and control systems, ensuring superior performance evaluation.Our product aligns meticulously with GB/T 28270-2012 standards for intelligent valve electric devices, demonstrating our commitment to quality and reliability in every aspect of operation. Product Parameters4. AKQ Partial Turn Electric Actuators Models & Parameters: Discover the intricacies of our AKQ series, designed for optimal performance in demanding environments.1. Experience unparalleled durability with our rugged construction and double-sealed design. Our actuators are expertly engineered to be effectively waterproof and dustproof, achieving IP67/IP68 standards, and can withstand rigorous conditions for up to 48 hours at 2 meters depth.2. Embrace the efficiency of direct drive angular travel, which ensures seamless operation and precise control, enhancing your system's performance.3. Versatility at its best with options for three-phase, single-phase, and DC power actuators, catering to a wide range of industrial applications.4. Multi-language text display for status and settings: Stay informed with our intuitive multi-language interface that offers clear status updates and easy configuration.5. Built-in data logger as standard: Utilize our standard built-in data logger to track and analyze operational data efficiently, ensuring optimal performance.6. Local and remote analysis of actuators: Benefit from both local and remote analytical capabilities, providing comprehensive insights for maintenance and optimization.7. Simple, easy control and indication functions: Our user-friendly controls make operation straightforward and intuitive, minimizing the learning curve.8. Simple torque and position control for enhanced reliability: Achieve superior reliability with our streamlined torque and position control, designed for maximum efficiency and consistency.9. Comprehensive control and indication flexibility: Enjoy the freedom of comprehensive control features, enabling you to tailor operations to your specific needs.10. Available in waterproof or explosion-proof versions: Choose between our waterproof or explosion-proof models, ensuring safety and durability in hazardous environments.11. Direct torque output range 50Nm (37 ibf ft)-2000Nm (1476 ibf ft): Our actuators provide a robust torque output range, from 50Nm to 2000Nm, accommodating diverse operational requirements with ease. AKQ three-phase switch actuator performance dataModelSpeed (rpm)Torque(Nm) Voltage(V)Power phase (Ph)Frequency (Hz)Motor power (kW)Rated current(A)Working systemWeight(KG)AKQ25012503803500.040.57S2(15min)23AKQ5000.55003803500.040.57S2(15min)23AKQ1000110003803500.040.57S2(15min)37AKQ20000.520003803500.040.57S2(15min)37AKQS single-phase switch actuator performance dataModelSpeed (rpm)Torque(Nm) Voltage(V)Power phase (Ph)Frequency (Hz)Motor power (kW)Rated current(A)Working systemWeight(KG)AKQ25012502201500.041.14S2(10min)23AKQ5000.55002201500.041.14S2(10min)23AKQ1000110002201500.041.14S2(10min)37AKQ20000.520002201500.041.14S2(10min)37AKQM three-phase modulating actuator performance dataModelSpeed (rpm)Torque(Nm) Voltage(V)Power phase (Ph)Frequency (Hz)Motor power (kW)Rated current(A)Working systemWeight(KG)AKQM25012503803500.040.57S4(30%)23AKQM5000.55003803500.040.57S4(30%)23AKQM1000110003803500.040.57S4(30%)37AKQM20000.520003803500.040.57S4(30%)37AKQSM single-phase modulating actuator performance dataModelSpeed (rpm)Torque(Nm) Voltage(V)Power phase (Ph)Frequency (Hz)Motor power (kW)Rated current(A)Working systemWeight(KG)AKQSM25012502201500.041.14S4(30%)23AKQSM5000.55002201500.041.14S4(30%)23AKQSM1000110002201500.041.14S4(30%)37AKQSM20000.520002201500.041.14S4(30%)375. AKQ Partial Turn Electric Actuators: Precisely engineered for reliable performance, our AKQ actuators meet the demands of modern automation with cutting-edge technology. Dimensions: Detailed dimensions are available to ensure seamless integration into your systems, facilitating effortless installation and operation.ModelABCDEF(G)(H)(I)AKQ125-500306124160135.5202.527743033854AKQ600-2000308121.5160123.5245340428.5368.552ModelNMTravel mmSpeed mm/sF D1 D2 D3D4ABHAKQML-64/27106400100.27M8×1.25Φ80Φ60D112-Φ11Φ12564937781AKQML-64/2716160.2775Company ProfileManufacturing ProcessApplications DisplayCertificationsOur ExhibitionsFAQQ1: Do you have any standard international certificates?*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.Q2: Are there any special certification requirements for this product?*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.Q4: Does the factory have a CO Form E record?*YesQ5: How long is the warranty period for this product?*One year based on the date of manufacture.Q6: How to start calculating the warranty period?* According to the date of manufacture (the year and month of manufacture are on the product nameplate).Q7: What are the advantages of your company? (Price, special accessories, product quality)* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.Q8: Does the price change every month or is it fixed?*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.Q10: What material is this product made of?*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.Q11: Are we currently doing OEM with other brands?*We do OEM for several domestic units, and we aslo accpet OEM oreders.Q12: Have we done any relatively large and well-known enterprise projects?*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.Q13: Does this product have a service life?*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.Q14: Can parts be replaced if the product is damaged?*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.Q15: How much does the factory produce per month?*1,200-1500 sets per month.Q16: What is the payment methods accepted?*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...