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Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC MACHINING SERVICEHigh Precision Machining Capabilities:Our custom CNC parts machining service is truly a marvel of modern engineering, boasting state-of-the-art precision capabilities. We specialize in an expansive suite of processes that include broaching, drilling, etching, laser machining, milling, turning, and the sophisticated art of wire EDM. Each technique is executed with meticulous care to ensure that your project not only meets but exceeds expectations for unmatched precision and perfection.Material Variety:We take immense pride in our ability to work with a diverse spectrum of materials. From the strength of robust stainless steel to the versatility of aluminum, and the elegance of brass, bronze, and copper, our service encompasses it all. Our expertise extends to both hardened metals and precious metals, while our skill with steel alloys ensures we can adeptly meet the most varied and challenging user requirements.Customization Options:Our service offers extraordinary customization options in both size and color to seamlessly align with your precise demands. Whether your project necessitates a bespoke design or a specific hue, our devoted team is committed to working collaboratively with you to bring your unique vision to life, crafting it into a tangible reality with precision and care.Rapid Prototyping and OEM Service:We are experts in rapid prototyping services and deliver a superior OEM (Original Equipment Manufacturer) service. Our close collaboration with you ensures the development and production of high-quality custom parts tailored specifically to your needs, transforming innovative concepts into high-performance realities with both efficiency and precision.Product ParametersCNC MACHINING SERVICEModel NOCustomizedProduction TypeMass ProductionMax Working Size2000*1600*1000mmQC Control100%Inspection Before ShipmentDrawing FormatStep/STP/Lgs/X- T/StI/CAD/Pdf/DwgRoughnessRa0.2-Ra3.2(Custom Available)OEM/ODMProfessional OEM ODM Custom Metal FabricationSurface FinishSandblasting,Anodizing,Plating,Polishing,EtcTolerance0.01+/-0.005Mm(Custom Available)Equipment3/4/5 Axis Center Machining/Milling/Lathe,EtcTransport PackageAccording To Customer RequestedTrademarkCustomizedHS Code7601101000 ExamineComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMMSurface TreatmentAnodizing,Plating,Brushing,Sandblasting,PolishingMachining MethodCNC MachiningModel NoCustomDelivery TimeSample Day:Within 7 Days;Mass Production:15~45Size &ColorCustomized Size&ColorFeatureHigh PerformanceMaterial CapabilitiesAluminum,Brass,Stainless Steel,Steel Alloys,EtcServiceMachinging,Bending,Punching,Painting,EtcProduct TypeMedical PartsTypeAuto,Motorcycle,Industry,Electonic Medical,MachineSpecificationAccording To Customer RequestedOriginSuzhouProduction Capacity50000 PCSExamineDepth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter MeterQuality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTYPES OF CNC MACHININGDive into the expansive universe of CNC machining, where a multitude of services cater to the most complex and intricate designs. From cutting-edge CNC routing machines, ideal for precision detailing, to the sophisticated 5-axis CNC machining capable of mastering the most challenging geometries, our capabilities are as vast as they are advanced. Precision operations, such as CNC machining lathe, ensure the production of flawlessly symmetrical parts. Meanwhile, state-of-the-art technologies like CNC plasma and laser CNC cutting machines are designed to cut through a myriad of materials with unparalleled precision and elegance.APPLICATIONS AND MATERIALSCNC machining services are pivotal across numerous industries, serving as a vital component in sectors such as aerospace, automotive, and medical technology. The incredible versatility of CNC technology allows us to expertly handle a wide spectrum of materials, from robust metals to versatile plastics and even wood. Our specialized services, including CNC routing wood and CNC cutting machine wood, underscore our dedication to superior craftsmanship in carpentry and woodworking, ensuring each project achieves the pinnacle of quality and artistry.FEATURES AND ADVANTAGESHarnessing the power of CNC machining services delivers a multitude of profound benefits. At the forefront are precision and repeatability, ensuring that every component adheres to exact specifications with unerring consistency. This precision is particularly evident in services like CNC cutting and CNC machining milling, where meticulous detail and accuracy are paramount. Additionally, the exceptional flexibility of CNC systems facilitates effortless design changes, significantly enhancing manufacturing agility and responsiveness.CHOOSING THE RIGHT CNC MACHINING SERVICESelecting the perfect CNC service requires a thorough understanding of your project's unique requirements. The decision is based on several critical factors, including material type, part complexity, and desired finish. Services such as CNC routing, CNC turning, and laser CNC cutting each offer distinct advantages, crucial for achieving the best possible outcomes. Assessing the machinery's capabilities alongside the operators' expertise is essential to ensure the final product aligns seamlessly with precise standards and expectations.MATERIALS USED IN CNC MACHINING MANUFACTURINGCNC machining manufacturers expertly utilize an impressive range of materials to fuel their innovative processes. Among the most sought-after options are:Stainless Steel/Aluminum Alloys/Copper/Plastics/Titanium AlloysOur Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in our advanced CNC machinery sourced from leading global manufacturers. Specifically designed to deliver precision at the micrometer scale, our equipment includes state-of-the-art five-axis simultaneous machining centers. These exceptional machines are the cornerstone of our excellence, allowing for complex multi-sided machining on intricate parts with seamless precision in a single setup. As a result, our processes not only enhance machining efficiency but also significantly elevate quality standards, setting us apart as leaders above industry norms.2. Elite Professional Technical Team: Our production capabilities are powered by an elite team of seasoned engineers and technicians, each a master in the field. With rigorous professional training and an average of over ten years of specialized experience, our team members possess an in-depth understanding of CNC machining. Whether tackling standard parts or challenging high-precision components, their meticulous expertise ensures every project is executed flawlessly, guaranteeing smooth and impeccable production with outstanding professional acumen.3. Superior Customization Service Capability: Recognizing the unique requirements of each customer, we are committed to providing bespoke solutions tailored to individual needs. From the initial design phase, we work in close collaboration with clients, transforming their specifications and drawings into reality using advanced CAD/CAM technology. Whether it's a one-off customization or diverse small-batch production, our agile approach empowers us to develop personalized machining solutions swiftly, adeptly addressing the varied needs of our clientele with innovative precision.4. Uncompromising High Quality Control: Our dedication to quality is unwavering, supported by a robust quality control system that meticulously examines every production stage, from material selection to the final product delivery. Utilizing sophisticated inspection tools, such as coordinate measuring machines, we perform real-time assessments of dimensional accuracy and surface integrity. Through continuous advancements in our quality management processes, we consistently achieve an outstanding product qualification rate exceeding 99%, assuring our customers of consistently superior and reliable products.5. Streamlined Production and Timely Delivery: By expertly optimizing our production processes and employing a sophisticated production management system, we ensure precise scheduling and execution that enhances efficiency without sacrificing quality. Our exceptional supply chain management and logistics guarantee the punctual and secure delivery of our products, providing our clients with a crucial competitive edge in the marketplace, ensuring their success and satisfaction.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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