IPDB › China Industry › Industrial Equipment & Components
China, Chinese Joinforces Friction Welding Machine: 80 Tons Upsetting Force Capability1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderFriction Welding Machine80 Tons Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
Preview:
Product Description Explore the Basics: Machine Information of ZHFW-80A Machine ModelZHFW-80AWorkpiece informationDrill Pipe (take Outer Dia. 60mm-127mm for example)Welding Point dia.Φ60mm -127mm Welding efficiency4min/piece (taking 127 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.5mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 900 r/minRotary clamping pressure800KNSpindle motorDC 90KW Configuring DC DrivesHydraulic station motorAC 22+7.5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 Tons without loading and unloading systemUnveiling the Main Function & Principle of ExcellenceDiscover the power of the Friction Welding Machine, meticulously engineered for the seamless welding of both homogeneous and diverse metals. Utilizing the principle of friction welding, this machine expertly combines rotary motion and axial pressure to generate the essential heat required for bonding. Through this process, workpieces are gently heated to a plastic state, where rotational motion ceases, allowing a forceful forge pressure to be applied. This results in the impeccable joining of surfaces, epitomizing the durability and reliability of friction welding.Intricate Components of the MachineThis sophisticated Friction Welding Machine comprises a robust lathe bed, dynamic spindle box, precise rotary and fixed head clamping fixtures, a versatile sliding table, powerful main cylinder, advanced hydraulic system, efficient lubrication system, and an all-encompassing main drive system.a) Mainframe Excellence: The mainframe is artfully crafted with a sturdy lathe bed, a cutting-edge spindle box, a top-tier sliding table sourced from Taiwan HIWIN or Nanjing Technology, and innovative rotary and fixed head clamping fixtures. It also features a high-performance main cylinder and advanced lubrication system.b) State-of-the-Art Hydraulic System: This system incorporates premium components from SIEMENS, BOXROTH, NOK, REXROTH, YUKEN, ensuring unparalleled reliability and performance.c) Innovative Electric Control System: At its core, the system features a sophisticated PLC and touch screen from Germany's SIEMENS, offering intuitive and precise control.d) Precision Clamping Fixtures: Outfitted with one specialized rotary head clamping fixture and one specialized fixed head clamping fixture, guaranteeing secure and accurate operations.e) Efficient Oil Cooler: Choose between options from BOXROTH or other premium selections to maintain optimal performance.f) High-Performance Servo Motor: Featuring the American Parker servo motor, this machine guarantees superior precision and efficiency.g) Premium Element Parts: Utilizes top-tier NSK/F-A-G bearings and cutting-edge S-CHNEI-DER electrical components for unmatched durability.The Electrical System: Comprising Power Cabinet, Control Box, and Quality MonitoringTailored Power Cabinet: 1. Custom-designed with dual-door access, this cabinet features a high and low voltage distribution partition for optimal organization.2. Equipped with a constant temperature and dehumidification air conditioner, it ensures a stable internal environment.3. Integrates high-quality imported electrical components, with CTB drive, Siemens industrial control, and Chint Electric for exceptional performance.4. Engineered to separate the power cabinet and host for enhanced safety.5. Aesthetically laid cables with a bridge design, ensuring safety and elegance.Independent Control Box and Quality Monitoring Systems:1. Quality monitoring is powered by a Siemens 15-inch integrated touch panel industrial computer, offering cutting-edge diagnostics.2. Features a user-friendly interface with a Siemens 10-inch touch screen paired with tactile physical buttons for seamless interaction.3. Each product's welding data is meticulously stored and easily exportable from the welding quality monitoring system.4. Incorporates an MES communication interface for streamlined operations.5. Real-time detection of welding parameters ensures immediate alerts and error prompts when deviations occur.Welding Quality Monitoring System: Ensuring Uncompromised Excellence1, Seamlessly capture and document product welding data, with the added convenience of automatic storage of graphic curves in a sleek PDF format.2, Efficiently manage batch data with all welding parameters neatly organized in an easy-to-read tabular format.3, Meticulously record and archive all historical error information for enhanced troubleshooting and analysis.4, Empower users with the option to choose between automatic laser or pneumatic coding, ensuring comprehensive traceability of workpieces. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileJoinforces Team boasts an impressive legacy of 18 years of expertise in serving prestigious imported friction welding companies! Through meticulous research and practical application, our company has significantly enhanced its mastery of core technologies by utilizing imported equipment. In 2018, Joinforces embarked on a strategic collaboration with eminent institutes such as China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University. This venture aimed to elevate the adoption of friction welding technology across diverse industrial sectors and has successfully catalyzed technological advancements by substituting imported welding machines with superior Chinese alternatives.Our company proudly stands as the exclusive certified service factory of Japan's renowned SAKAE Industry in China, entrusted with overseeing SAKAE's friction welding-related operations. Our scope spans comprehensive equipment sales, seamless installation and commissioning, expert technical services, pioneering new product development, and reliable parts supply, ensuring excellence and innovation throughout China's industrial landscape.Our CustomersOur international clientele features industry giants such as Hengli Hydraulics, Japan Bridgestone, and Korea Hyundai, along with esteemed partners like Deburgoz, Japan KYB, Japan Sumitomo, and American ITM. Zhonghe Machinery Technology (Dalian) Co., Ltd. proudly exports our superior Joinforces Friction Welding Machines to a diverse array of countries spanning Australia, Brazil, Italy, and Russia. Our reach extends further to Belarus, Poland, Ukraine, Romania, Turkey, India, and many other global markets, establishing our presence as a trusted leader in friction welding technology.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...