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China, Chinese Fully Automatic Turnkey Project Prismatic Energy Storage Module Pack Assembly Production Line for 24ppm1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Assembly Line Production LineAssembly LineFully Automatic Pack LinePrismatic Line
Shenzhen Bluesea Intelligent Manufacturing Technology Co., Ltd.
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Product Description Product Description1.Whole Line ProcessProduct ParametersNo.Technical SpecificationTechnical ParameterRemark1Overall line dimensions(Length mm* width mm* height mm)134500*6400*3000For reference size, see factory layout2Appearance color of the whole line CustomPerform according to customer requirements3Applicable to cell typeThickness * Width * Height (mm)50.1*160*118.5Thickness 39 ~ 73mm; Width 145 ~ 180mm; Height 98 ~ 210mm4Primary optimum rate≥99.8%The first optimum rate of the aluminum bar welding process of the module5Equipment noise≤75db1m away from the device shell6Cell sortingInternal resistance range 300mΩ±0.5%rdg.±5dgt.The maximum display is 310.00 mΩ7Voltage range 20V±0.01%rdg.±3dgt.Maximum display ±19.9999V8Production efficiency of the whole line24PPM(prototype cell)Device side efficiency9Equipment transfer rate≥98%Final subject to customer site10Product qualification rate≥99.8%Non-equipment exceptions are not counted11Power requirements220V,50~60Hz/380V,50~60HzThe total power of the entire line will be provided after the 3D parties confirm it12Air source requirementCompressed air pressure 0.5~0.7MPaCompressed air φ12; Nitrogen φ12; No.Item.Technical Parameter1Whole line efficiencyEquipment noise≥24PPM≥16PPM3yield≤75dB4Utilization ratePrimary pass rate≥99.8%5DT Rate/ failure rate≥98%6CMK≤2%7Change requirementCMK ≥1.678Whole line efficiencyOne key change2.Whole Line EquipmentNO.Equipment NameQuantityUnitsRemark1Cell feeding1PCS 2Cell scan code1PCS 3OCV/ACR test1PCSIncludes NG elimination, feed4Cell gluing1PCSReserve automatic gluing position5Gluing test1PCSReserved station6Module stack1PCSIncludes end plate & insulation sheet line7Manual module strapping≥2PCSCompatible side panel mounting8Polarity address&Laserengraving1PCS 9Safety test1PCS 10pole laser welding1PCS 11CCS installation(Manual)1PCS 12Laser welding1PCS 13After welding clean1PCS 14After welding test1PCS 15Placement of acquisitionboard1PCSReserved station16Nickel plate welding1PCSReserved station17NTC glue1PCSReserved station18Module EOL test1PCS 19The module is affixed withheating sheet1PCS 20Automatic offline1PCSCompatible mode combination and union21Box line1PCS 22Box cleaning & inspection1PCS 23Housing componentinstallation1PCS 24Battery box bar code paste1PCS 25Module into the box2PCS 26Module fixation2PCS 27Harness connection2PCSIncludes 1 line side station28Wiring harness alignment2PCSIncludes 1 line side station29Battery box EOL test2PCS 30Battery box DCR test1PCS 31Gasket & top cover mounting2PCS 32Case airtight test4PCS 33Pack down1PCS 34Battery box packing1PCS 35High pressure boxproduction line2PCS 36Module &PACK rework area1PCS 37Production line logistics system1PCSAGV+ Material Terminal station2.1 Cell feeding1.Manually push the pallet with the battery cell into the positioning mechanism for positioning, a total of 4 incoming storage positions, to achieve one standby and one use, two place the battery cell positioning foam area, car detection or the battery cell pallet in place, the six-axis robot automatically grasp the battery cell to the charging level of the battery cell, the robot palm with CCD vision system, anti-fall, anti-short circuit, insulation functions.2.2 Cell Scan codeCell scan code2.3 OCV and DCR test1.Complete the OCV, ACR test and polarity reversal of the battery cell, test the OK cell to transfer to the next station, and the NG cell to the NG station.2.4 Module stack1.The stack is automatically stacked by robots. After the pre-stacked battery cells are completed on the pre-stacked platform, the module robot will pick up the stacked modules and place them on the horizontal workbench, and stack them repeatedly until the module cells are stacked.2.5 Module EOL test1.According to the test process requirements, complete the EOL test, including the total voltage of the module, the total internal resistance, the total voltage resistance of the positive/negative opposite shell, the total positive/negative opposite shell insulation test.2.6 Module offline1.The crane gantry grab module is connected to PACK to process the segment line body and grab the heavy load of 200kg.Use forCompany ProfileOur AdvantagesAfter Sales Service FAQQ1 :How to ensure the quality of your products?A:We have a professional design and quality team, we have focused on the module PACK line for 9 years. The core members of the industry are from the battery industry.Q2: What is your delivery time?A : 30-60DaysQ3 :What if our team knows very little about the PACK line??A : We will provide you with turnkey service and free training of your employees, and provide 1 year of paternity after delivery of the production line.Q4:How to deal with the problem of equipment parts?A : We will prepare a spare part for you before shipment, so that you can react quickly when the equipment needs to be replaced without affecting production.
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