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China, Chinese Turnkey Automatic Assembly and Inspection Solution by Huiyao Laser1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Assembly Line Production LineAssembly LinePouch BatteryModule
Huiyao Laser Technology (Luoyang) Co., Ltd
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Product Description Product DescriptionComprehensive Solid-State Battery Module PACK Automatic Production Line for Efficient Output 12PPM is designed for the modular production of solid-state batteries, featuring high automation, flexibility, and integrated quality control (QC) systems. It ensures efficient production while maintaining strict quality standards. The line is suitable for electric vehicles, energy storage systems, consumer electronics, and more, supporting the production of various specifications of solid-state battery modules.Key ParametersDescriptionEstimated Daily Output500-1000 modules (adjustable based on configuration and production cycle time)Estimated Daily Energy Consumption5000-8000 kWh (calculated based on equipment runtime and power consumption)Included EquipmentAutomatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systemsPayment Terms50% advance payment, 50% before shipmentDelivery Lead Time2-3 months (from contract signing to equipment delivery)Key Features and FunctionsHigh Automation: Fully automated assembly equipment reduces manual intervention and improves production efficiency.Integrated QC System: Real-time monitoring of welding quality, voltage, internal resistance, temperature, and other critical parameters ensures product consistency.Flexible Design: Supports the production of multiple battery module specifications and can be easily reconfigured.Intelligent Management: Integrated MES (Manufacturing Execution System) for real-time production data monitoring, analysis, and traceability.Energy Efficiency: Utilizes energy-saving equipment to reduce power consumption and meet green manufacturing standards.High Reliability: Stable operation with low failure rates, supporting continuous production. Product Parameters Technical Specification Technical Parameter RemarksLine Efficiency≥12PPMAdjustable based on configurationProduction Line Dimension60000mm*8500mm*3500mm(L*W*H)Adjustable based on workstation layoutFinal Yield Rate≥99.8% Line Failure Rate≤2% Appearance ColorCustom Inspection CapabilityWelding quality, voltage, internal resistance, temperature, etc.Ensures product consistencyVoltage: ±0.01V, Internal Resistance: ±0.1mΩHigh-precision inspection equipmentEnvironmental RequirementsOperating Temperature10-25oCEnsures stable equipment operationRelative Humidity40-60%Prevents battery moisture damagePower Supply380V±10%, 50HzStandard industrial power supplyAir Source RequirementCompressed air pressure 0.5~0.7MPa Delivery Lead TimeDelivery Time1-2 monthsFrom contract signing to deliveryAfter-Sales ServiceWarranty Period2 yearLifetime technical support providedInstallation and DebuggingInstallation, debugging, and operator training providedEnsures smooth production startupResponse Time24-hour responseQuick resolution of customer issues NO.Process Flow1Heat Conduction Plate Loading2Terminal Tab Cutting Inspection3Cell Loading4Cell Glue Applying5Terminal Tab Bracket Assemblying6Cell Insulation Testing7Unit Glue Applying8Module Stacking9Busbar Installation10Terminal Tab Bending11Terminal Tab Flatting12NG Cell Re-work13Insulation Testing14Laser Welding15Post-Welding Testing16Insulation&Voltage Double-Sided Detection17Sense Lead Insulation18EOL Testing19Module Off-Loading1.Cell LoadingAction process:Operator will standard material frame through the cantilever crane handling on the material position, through the speed line conveyor transfer to the lower material transfer position, the lower material transfer gripper grips the double product to prevent the lower material flip station, flip station will be vertical state of the product placed horizontally at the conveyor belt, the conveyor belt through the transfer of the product will be transported to the next process.2.Cell Process StationCell loading robot will transfer the product to the core weighing position, the weighing mechanism through the pressure sensor for detection, weighing robot will core for thickness measurement and lug pre-leveling, OCV test is completed on the core for data uploading, transported to the lug cutting process for cutting, lug length detection, the final test, such as unqualified products through the robot sorting and transfer to the OK under the material or NG throwing material.3.Module Stacking&Pressing Off the LineAction process: the robot will transfer the product, and then the product to paste double-sided tape process, through the robot will transfer the product stacking position in order to place the product compression rotating, rotating to the lower material position extrusion tooling transfer module, artificial steel ties and other components for assembly, extrusion assembled finished module, cantilever crane artificial lifting off the line.4.Terminal Tab Laser WeldingAction flow: the products on the pallet flow to the pole ear welding station, pallet blocking, jacking cylinders will pallet jacking module, the camera on the first point of the photo sequential addressing, welding pressure foot action laser ranging, in line with the dimensions of the requirements of the welding of the three lugs, in turn welding will be turned over to the other side of the module in order to take pictures of the action, ranging, welding, welding is completed to jacking, blocking the fall of the product flow of the next process. Application ScenariosPackaging & ShippingCompany ProfileHuiyao Laser Technology (LuoYang) Co., Ltd.(AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries. Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line. Since its establishment, Huiyao Laser has established deep cooperation with well-known domestic and international enterprises, such as CALB(China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight, and Wan Yang Lithium Battery. Representative Clients Certifications & AdvantagesExhibition&CustomersFAQ1.How is production efficiency ensured?High automation and intelligent management systems ensure production efficiency and product quality.2.How is product quality controlled?The integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.3.Can the production line be customized?Yes, the production line can be customized to support different specifications and processes based on customer requirements.4.What is the energy consumption?Energy-saving equipment is used to optimize energy consumption and meet environmental standards.5.What is the delivery lead time?The typical delivery lead time is 3-4 months from contract signing to equipment delivery.6.What after-sales services are provided?Services include installation, debugging, operator training, a 1-year warranty, and lifetime technical support.
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