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Building Material Making MachineryOther Building Material Making MachineryMetal Ceiling Tile Production LineCeiling Tile Production Line
Cskr Machinery Co., Ltd
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Product DescriptionProduct DescriptionDrop Ceiling Tiles 600x600mm Perforated Metal Drop Suspended Ceiling Panels Making Machine------------------------------------------------Automate. Customize. Elevate Your Ceiling+ "600×600 Mastery—Perforate with Precision-----------------------------------------Square Ceiling Perforation Machine The Square Ceiling Perforation & Corner-Cutting Line is a fully automated roll-forming system producing 600×600 mm aluminum or galvanized steel drop ceiling panels with precision perforations and corner cuts. From coil uncoiling to finished tile stacking, the line delivers high throughput (up to 6 panels/min), tight tolerances (±0.5 mm), and minimal labor (1 operator) . Modular tooling and servo control ensure profile changeovers in under 10 minutes, while integrated PLC/HMI management provides real-time monitoring, recipe storage, and remote diagnostics .1. Process Flow 1. Decoiler & Leveler ? Hydraulic dual-mandrel decoiler handles coils up to Φ1600 mm and 15 t, with auto-centering for quick coil changes (2–5 min) . ? Four-hi leveler removes coil set (< 0.3 mm), ensuring flat strip entry into the line . 2. Punching Unit ? CNC-controlled gantry-type hydraulic press (200–360 kN) performs high-speed perforation with customizable hole diameters (3–50 mm) and patterns (round, slot, custom) at rates up to 120 m/min . 3. Servo Feeding & Corner Cutting ? Yaskawa servo feeder positions strip with ±0.1 mm accuracy for corner-cut operations. ? Hydraulic corner-cut station delivers burr-free 45° cuts or radius cuts (R3–R10) synchronized with line speed . 4. Secondary Leveling & Forming ? After initial operations, a second leveling station ensures edge parallelism before final forming . ? Multi-stand roll forming (14–18 stations) shapes the panel edges to final 600×600 mm dimensions with tight corner clearance for clip-in or lay-in installation . 5. Flying Shear & Stacking ? Hydraulic flying shear cuts panels to ±0.5 mm length accuracy at full speed, avoiding interruptions . ? Automatic stacking table collects and aligns finished tiles for bundling or downstream packaging .Customization & AutomationDownstream Integration Options? Custom Patterns & Sizes: From standard square holes to bespoke logos or acoustic slots, punching modules can be tailored per client drawings . ? Automation Levels: Choose fully automatic lines or semi-automatic solutions with manual bending for 4-sided edge folds . ? Recipe Management: PLC/HMI stores up to 200 production recipes (pattern, length, feed speed) for one-touch recalls . ? Remote Diagnostics & IoT: Ethernet connectivity enables live monitoring, troubleshooting, and software updates from CSKR's service center . ? Textile Lamination: Optional roll-to-panel film-laminator applies decorative fabrics or non-wovens to ceiling tiles for aesthetic & acoustic enhancement . ? Automatic Packing Line: High-speed bundling and stretch-wrapping systems streamline palletizing for efficient shipping .Machine Advantages & Pain-Point Solutions? Labor Reduction: One operator can oversee the entire line, cutting labor by over 70% compared to semi-manual setups . ? High Yield & Low Waste: Precise servo feeding and shear cuts minimize scrap to < 3% of raw material . ? Pattern Flexibility: Quick die swaps (< 10 min) allow rapid switches between perforation patterns—ideal for mixed-batch orders . ? Quality Consistency: CNC-machined rollers and PLC tension control maintain ±0.5 mm dimensional tolerances across long runs . ? Maintenance Ease: Modular cassette tooling and centralized lubrication reduce downtime and parts replacement time .SpecificationTechnical Specifications:Parameter SpecificationMaterial Thickness0.7 – 2.0 mm (Al, PPGI, Galv.)Coil Width300 – 1 250 mmPerforation Force200–360 kN hydraulic pressHole DiameterCustomizable (3 – 50 mm selectable)Forming Speed3 – 50 mm selectableRoll Stations14–18 (cassette-type)Cutting Accuracy±0.5 mm (flying shear)Control SystemSiemens/Delta PLC + 10″ touchscreen HMIMain Motor power30–60 kWMachine Footprint~20 m (L) × 3 m (W) × 2.5 m (H)Changeover Time< 10 minutesTypical Applications: ? Office Buildings & Malls: Aesthetic perforated ceilings with acoustic control and integrated lighting . ? Airports & Stations: High-durability drop ceilings with large-format acoustic perforations for public spaces . ? Theaters & Concert Halls: Customized sound-absorbing panels with precise hole patterns . ? Clean-room & Labs: Lay-in ceilings with HEPA filter integration—perforations optimized for airflow .Company ProfileThank you for exploring CSKR Machinery:Why CSKR's Perforation Line? 1. 20+ Years' Expertise: Proven leader in ceiling-tile and panel roll forming . 2. Turnkey Delivery: Engineering, on-site commissioning, and operator training under one contract . 3. Global Service Network: Local teams in Vietnam, Cambodia, and India ensure rapid support and spare-parts availability . 4. Comprehensive Warranty: 12-month parts coverage; optional extended support plans. 5. Fast ROI: High throughput, minimized rejections, and labor savings deliver payback in 12–18 months. Backed by a 200+-language translation team, local service centers in India, Vietnam, Cambodia, and multi-currency payment options, we make every stage—from design and production to installation and after-sales—seamless and worry-free.We look forward to collaborating with you to reduce costs, boost productivity, and drive innovation together.For more information or to request a customized solution, please contact us: ? Contact Person: Alice YingWe look forward to collaborating with you to enhance your ceiling system production capabilities!
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