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China, Chinese Atmospheric Plasma Pretreatment for Paint or UV Coating1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Paint CoatingFurniture PaintPlasma Surface TreatmentPlasma Treatment
Keylink Technology Co., Ltd.
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Product Description Product ParametersPL-5030Technical specificationNozzle models availableNozzle treatment areaModelInterface displayMultifunctional one body LED digital tubeD04 NX Nozzle A7-8mmPL-JX-101-1rated supply voltageAC220V(±10%)D04 NX Nozzle B7-8mmPL-JX-102-1Plasma output power3000VAD03 Nozzle C(flat)12-13mmPL-JX-104-1Input current5-15AD02xy nozzle7-8mmPL-JX-106-1Supply frequency20kHz Air source requirementExternal air source (three-way air supply 150L/min) Air source input pressure≥0.6Mpa Air pressure operating range0.1-0.25Mpa ModeSignal Mode/ Encoder Mode Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤13mm*3BracketgymbalChassis dimensions (including components)840(L)*450(W)*780(H)mmNet weight65kgDimensions of the outer packing box960*530*1010mmGross weight87kgDetection functionAir pressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePlasma Treatment Process:Cleaning:Removes organic contaminants, oils, and dust from the PVC surface via ionized gas (plasma), ensuring a pristine substrate.Critical for eliminating weak boundary layers that could compromise adhesion.Activation:Introduces polar functional groups (e.g., -OH, -COOH) by breaking C-Cl bonds in PVC and reacting with plasma species (e.g., oxygen radicals).Increases surface energy (from ~30-40 mN/m to >60 mN/m), improving wettability for uniform coating spread.Etching:Creates micro/nano-scale roughness on the PVC surface, enhancing mechanical interlocking with the coating.Adjustable via plasma parameters (power, gas type, exposure time).Key Benefits:Improved Adhesion:Stronger chemical bonding (via functional groups) and mechanical anchoring (via roughened surface).Coating Uniformity:Higher surface energy ensures even coating distribution, reducing defects like pinholes.Durability:Enhanced resistance to peeling, abrasion, and environmental stressors (moisture, UV, chemicals).Eco-Friendly:Reduces reliance on solvent-based primers, lowering VOC emissions.Technical Considerations:Plasma Types:Low-pressure plasma: High efficiency but requires vacuum systems.Atmospheric plasma: Faster, suitable for continuous production.Gas Selection:Oxygen plasma: Ideal for hydrophilic coatings (adds polar groups).Argon/Nitrogen plasma: Useful for inert surface activation or deeper etching.Solutions:Uniformity: Use rotational fixtures or multi-axis plasma systems for complex geometries.Cost: Justified for high-value products; atmospheric plasma lowers operational costs.Safety: Mitigate ozone/byproducts with proper ventilation and gas handling.Our Quality Control:Contact Angle Measurement: Verify surface energy (θ < 90° indicates good wettability).Adhesion Testing: Tape tests (ASTM D3359), peel tests, or cross-hatch assays.SEM/AFM: Analyze surface morphology changes post-treatment.Conclusion:Plasma pretreatment transforms PVC surfaces at the molecular level, enabling superior coating performance. By tailoring plasma parameters and process timing, manufacturers can achieve reliable, long-lasting coatings for diverse industrial applications. This approach aligns with sustainable manufacturing trends by reducing waste and enhancing product lifespan.We are specialized in Atmospheric and Low Temperature applications and offer a wide range of standard and customized solutions to improve the Coatings of your PVC materials and outdoor products.Plasma Pre-Treatment for PVC Outdoor Profiles (W 3 200mm, H=35mm) with different surface structure, and switchable Plasma Jet Arrays based on different widths and processing speed. What is plasma?Plasma is an appellation for a kind of unstable aggregation state of high energy level. Through the input of energy, the material is transformed from solid and liquid to gas. Additional energy is injected into the gas through the discharge action, and then the plasma state is produced. The input of the energy allows electrons to break away from their atomic orbitals and can break the chemical bonds to form free electrons, ions, and molecules. The result of this process is regarded as the fourth state of material existence except for solid, liquid and gas states.Plasma cleaner can used on Box folding-gluing bonding in the industry of print and package;Reliable bonding of automobile headlights;Bonding of household appliances;Bonding of safety components in the automobile.Quick DetailsProduct Application(1)Automotive and aerospace industries 1.Car headlights 2.EPDM profiles 3.Control devices 4.Tyres 5.Motor pump housing 6.Bicycles 7.Motor bikes 8.Trucks 9.Aircraft(2)High demands for purity and freedom from electric charge 1.Mobile phones 2.Flat screens 3.Displays 4.Discs 5.Microphones and loudspeakers 6.Computers(3)Invisible yet indispensable - and solvent-free in the supermarket 1.Cardboard packaging 2.Bottle caps, lids on cans 3.Tamper evident seals 4.Plastic films 5.Wet labeling(4)House and home 1.Solar panels 2.Window frames 3.Safety glass 4.Roller blinds. 5.Fa?ade cladding elements 6.Garden furniture 7.Concrete sealing strips 8.Furniture edges(5)Cleaning and sterilisation 1.Infant oxygenators 2.Operating instruments/implants 3.Infusion 4.Cardiac pacemakers 5.Cardiac catheters 6.Heart-lung machines.(6)Leisure and sports equipment 1.Shoes 2.Textile fibres 3.Golf tees 4.Golf balls 5.Golf clubs 6.Watches(7)Special applications 1.On board the liquid natural gas (LNG) Supertanker 2.Plasma for aircraft manufacturing and maintenance 3.Plasma for large-area pretreatment applications in the construction of truck semitrailers. Company ProfileCertificationsExhibitionPackaging & ShippingFAQ 1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival. 3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement. 5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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