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China, Chinese Joinforces Piston Rod Friction Welding Machine for Heavy-Duty Applications1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderHeavy-Duty Welding MachinePiston Rod Machine
Zhonghe Machinery Technology (Dalian) Co., Ltd.
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Product Description Basic Machine Information of ZHFW-63A Machine ModelZHFW-63AWorkpiece informationPiston Rod (take Outer Dia. 30mm-60mm, Rod Length 400-1200mm for example)Welding Point dia.Φ30mm -60mm Welding efficiency3min/piece (taking 65 specifications as an example, including outer flange remove)Welding AccuracyCoaxiality: ≤0.4mm (test the weld 20mm from the workpiece or standard test rod)Spindle speedWhen friction welding 1400 r/minRotary clamping pressure630KNSpindle motorDC 75KW Configuring DC DrivesHydraulic station motor380V, 50HZ, AC 18.5+5KW OptionalAutomatic loading and unloading system, Inner and out flange remove systemMachine WeightAbout 15 TonsMain Function & PrincipleOur Friction Welding Machine is an advanced solution for welding both homogeneous and dissimilar metals, seamlessly uniting them through the power of friction welding with heat. The process begins as two workpieces engage in a harmonious rotary motion combined with axial pressure. During this phase, the generated heat elevates the pieces to a plastic state, preparing them for the final unification. At the perfect moment, the rotary motion halts, allowing the machine to exert a substantial forge force over a designated time, culminating in a robust and enduring bond at the contact surfaces. Friction welding stands as the pinnacle of welding methods in terms of durability and reliability.Components of MachineThe friction welding machine boasts an intricate assembly comprising a lathe bed, a sophisticated spindle box, rotary and fix head clamping fixtures, a precision sliding table, a main cylinder, an efficient hydraulic system, a lubrication system, and a state-of-the-art main drive system.a) Mainframe: This robust mainframe is composed of a lathe bed, spindle box, and a sliding table sourced from Taiwan HIWIN or Nanjing Technology. It includes rotary and fix head clamping fixtures, a main cylinder, and a comprehensive lubrication system, ensuring optimal performance.b) Hydraulic system: Featuring premium components from renowned brands such as SIEMENS, BOXROTH, NOK, REXROTH, and YUKEN, the hydraulic system guarantees exceptional functionality and reliability.c) Electric control system: Equipped with cutting-edge PLC technology from Germany's SIEMENS and a user-friendly touch screen, this electric control system offers unparalleled precision and control.d) Rotary head and fix head clamping fixtures: The machine is fortified with one special rotary head clamping fixture and one special fix head clamping fixture, tailored for superior grip and stability.e) Oil cooler: Choose between the reliable BOXROTH or opt for customizable options to suit your cooling needs.f) Servo motor: Integrating the excellence of American Parker, the servo motor assures high performance and durability.g) Element parts: Incorporating top-tier NSK/F-A-G bearings and S-CHNEI-DER electrical elements, each component is crafted for superior quality and endurance.The electrical system includes the power cabinet, control box, and a comprehensive welding quality monitoring system.Power cabinet: 1, This bespoke power cabinet features a two-door design, with a strategic internal high and low voltage distribution partition, ensuring organized and efficient power management.2, Equipped with a state-of-the-art constant temperature and dehumidification air conditioner, the power cabinet maintains a stable environment for all internal components, ensuring peak performance.3, The heart of this system is composed of imported brands like CTB drive, Siemens industrial control, and Chint Electric, delivering unrivaled performance.4, The power cabinet and the main host are strategically separated for enhanced safety and convenience.5, The machine's cable management is both safe and aesthetically pleasing, utilizing a bridge layout for streamlined functionality.The control box and welding quality monitoring are self-contained systems, engineered for precision and efficiency.1, The quality monitoring system features a Siemens 15-inch integrated touch panel industrial computer, designed for seamless operation and monitoring.2, The human-computer interaction interface is an intuitive blend of a Siemens 10-inch touch screen and physical buttons, crafted for ease of use.3, Each product's welding data is meticulously stored within the welding quality monitoring system, with an option for export, ensuring comprehensive tracking and analysis.4, The system is equipped with an MES communication interface, facilitating seamless integration with manufacturing execution systems.5, With real-time detection of welding parameters, the welding quality monitoring system provides immediate alerts and error prompts when deviations occur, ensuring optimal quality control.Welding Quality Monitoring System1, Seamlessly capture and chronicle essential welding data, automatically transforming it into visually compelling graphic curves presented in PDF form, ensuring effortless sharing and review.2, Efficiently manage your batch processes with comprehensive tabular storage of welding parameters, simplifying data analysis and reporting.3, Maintain a meticulous archive of historical error information, enabling easy identification and resolution of past issues to enhance future performance.4, Empower users with the choice of state-of-the-art automatic laser or pneumatic coding systems, guaranteeing precise traceability and identification of each workpiece, enhancing quality control and accountability. Workpiece we can weldMachine ParametersMODELMax.upset force(KN)Max.welding area(mm2)Welding dia. Speed(rpm)ZHFW-2A2020-1405-135000ZHFW-5A5050-2608-183000ZHFW-10A120150-70014-301500ZHFW-20A200150-102014-361500ZHFW-30A300314-160020-451200ZHFW-40A400500-240025-551100ZHFW-63A630960-340035-641000ZHFW-80A8001300-500040-75950ZHFW-100A10001600-600045-86890ZHFW-125A12502000-780050-100600ZHFW-160A16004300-879289-160580ZHFW-200A20005100-12500102-189500ZHFW-250A25003850-1550070-140500ZHFW-320A32006400-2000090-160380ZHFW-400A40008000-25000100-180350ZHFW-500A50008000-31400100-200320ZHFW-700A70008000-44000100-240320Company ProfileJoinforces Team boasts an impressive 18 years of rich experience in serving renowned imported friction welding companies! Through dedicated study and hands-on practice, our company has significantly enhanced its mastery of core technologies via imported equipment. Since 2018, Joinforces has actively collaborated with prestigious institutions such as China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University. Together, we have championed the application of friction welding technology across a multitude of industrial fields. This collaboration has led to groundbreaking technological innovations, allowing the replacement of imported welding machines with superior Chinese-made alternatives.Our company proudly stands as the sole certified service factory of Japan's esteemed SAKAE Industry in China, entrusted with managing SAKAE's friction welding-related business within the region. Our responsibilities encompass comprehensive equipment sales, meticulous installation and commissioning, expert technical services, innovative new product development, and reliable parts supply.Our CustomersOur prestigious clientele spans the globe, encompassing internationally recognized giants such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, and Deburgoz. Esteemed companies like Japan KYB, Japan Sumitomo, and American ITM also trust our expertise. Our top-tier products proudly journey across continents, reaching discerning customers in Australia, Brazil, Italy, Russia, Belarus, and Poland. The excellence of our offerings is further echoed in Ukraine, Romania, Turkey, India, and an array of other nations worldwide.Packaging & ShippingFAQQ1: Does your company have sufficient export experience?A: Yes, we have more than 10 years export experienceQ2: Does your company have any export qualifications?A: Yes, we are CE,ISO CertificatedQ3: How is your after-sales service?A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.
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