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China, Chinese High Efficiency Silicon Metal Furnace for Industrial Applications1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Boiler FurnaceFurnaceSilicon Metal FurnacesCrystalline Silicon
Chnzbtech Co., Ltd.
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Product DescriptionProduct DescriptionSilicon Metal FurnacesIndustrial silicon (also called crystalline silicon, metal silicon) is one of the important materials in modern industrial production. Industrial silicon is widely used in electronics, steelmaking, optics, machinery, automobile manufacturing, chemical industry, metallurgy, medicine, national defense and other fields. At present, the application of industrial silicon is still developing new fields, such as manufacturing solar cells, silicon nitride synthetic optical fibers and manufacturing silicon metal furnace. Solar energy has become the most concerned green energy industry.CHNZBTECH extensive experience of designing and engineering, supply, hot commissioning of silicon metal furnace from 6.3MVA to 45MVA, and we have more than 100sets 33MVA metal silicon project EPC contracted. Not only Submerged silicon arc furnace is available for industrial silicon from CHNZBTECH, but dedusting, material handling and charging system, transformer all main auxiliary facilities could be supplied as well, CHNZBTECH is one of top 5 silicon solution providers from China. CHNZBTECH silicon metal furnaces main characteristics as follows: ? Conducive to the endothermic reaction of industrial submerged arc furnace silicon smelting, which is beneficial for reducing electricity and material consumption.? Large amount of refractory materials, a large heat capacity, and good thermal stability.? Easy to achieve mechanization and automation, which can reduce employee labor intensity, reduce the number of employees in the enterprise, improve employee labor productivity, and save labor costs.? High power, high furnace temperature, and large heat capacity. After hot shutdown, the silicon arc furnace temperature is restored and the furnace condition is fast.? Power factor compensation technology is widely used to improve the capacity utilization rate of SAF and increase production.The advantages of replacing one three-phase furnace transformer with three single-phase side outlet transformers are as follows:The total length of secondary circuit is nearly 2/3 shorter than that of one three-phase transformer, which saves investment in secondary circuit, increases power factor and saves electricity. Three single-phase transformers are arranged 120 degrees from the main body of the silicon metal furnace to each other. The load distribution is balanced and the power of three electrodes is balanced. The problems of strong and weak phases in the smelting of a three-phase transformer are solved, which creates favorable conditions for improving product quality, output and reducing power consumptionEnergy-saving current density of conductive copper tubes and water cooled cable for induction furnace promulgated by the Ministry of Chemical Industry are used in the secondary circuit, with current density of 2.5-3A/ mm2 and current density of copper bushes and electrodes of 1.1-1.9A/cm2. It can run at 30% overload. The secondary circuit is safe and reliable. The implement of the above two items can increase the natural power factor of ore heat by 8-12%.The holder adopts patented products from we submerged arc furnace manufacturer, bellows pressure rings and water-cooled protective jackets with bottom rings, which can protect the copper tile and pressure rings with water-cooled from damage caused by high temperature and ignition. It not only prolongs the service life of copper tile and pressure rings, but also greatly improves the operating rate of the holder equipment and creates reliable conditions fo hrigh yield.Using tamping silicon metal furnace and pusher, a batch of material is weighed accurately when proportioning, and the mixture is evenly loaded and unloaded into the middle feed bin by belt conveyor. By adding the feeder into this submerged electric arc furnace, the feeding of silica and reducing agent is uniform, which solves the common problem of automatic feeding segregation in large and medium-sized industrial silicon arc furnaces, and greatly reduces the unit power consumption.Difference between ferro silicon furnace and silicon metal furnaceFerrosilicon is an alloy of iron and silicon in a certain proportion, typically containing 15% to 90% silicon content. Ferrosilicon is mainly used as an additive in steel smelting, which can increase the toughness and strength of steel, and also improve the mechanical properties of steel. Main silicon metal furnace equipment differences are mainly concentrating on shell diameter, secondary current voltage, power consumption and daily productivitySpecificationSilicon Metal Furnace SpecificationsCompany ProfileSpecializing in steelmaking and delivering energy efficient solutions worldwide, CHNZBTECH was established in 2019 and certified by CE and ISO 9001. It offers a comprehensive range of products, including electric arc furnaces (EAF), ladle furnaces (LF), VD/VOD/AOD units, continuous casting machines (CCM), rolling mills, and low carbon ferrochrome furnaces. Its competitive edge lies in the reform and innovation of core technologies, emphasizing on high-quality designs and advanced 3D modeling simulations. CHNZBTECH is recognized for its involvement in significant projects, including the largest 350-ton electric arc furnace and a 330-ton refining furnace, solidifying its leadership in the industry. The company serves markets in Egypt, Türkiye, Algeria, lran, Russia, and beyond, establishing a strong reputation for reliability and exceptional after-sales service.CHNZBTECH COMPANY CULTUREExcellence: We strive to provide excellent quality equipment and services that meet and exceed the needs and expectations of our customers. Through continuous improvement and optimization of our products and processes, we remain at the forefront of the industry. Technological Innovation: As a technology-driven enterprise, we prioritize technological innovation. We invest in research and development, continually exploring new ideas and solutions to offer advanced and efficient solutions. We encourage our employees to continuously learn and explore, providing innovative technology and products to our customers. Customer Orientation: Our customers are our most valuable asset, and we maintain a high level of professionalism and dedication in serving them. We listen to their needs, providing personalized solutions to meet their expectations and building long-term, reliable partnershipsCertificationsPacking & DeliveryAfter Sales ServiceTraining & Consulting1.CHNBZTECH ability to combine expertise in operations transformation with knowledge of digital and analytics technologies is unique in the metals and mining consulting industry.2.As one of the leading steel furnace manufacturers in China, CHNBZTECH boasts metals and mining consulting experts helping clients grasp the complex forces reshaping the industry and craft the right strategies and operating models to meet new imperatives.3.CHNZBTECH expertise lies in driving improvement in productivity, cost, quality, safety, and equipment life in your Ironmaking units.Process visualization and audits across coke making, sinter making and iron making.4.CHNZBTECH expertise lies in various aspects from improving strike rate, yield and reducing rejections in your steel making operations.Site ManagementCHNBZTECH provides outstanding services, equipment, and spare parts to steel mills worldwide. CHNBZTECH provides complete project management services for steel mills and rolling mills. We are known as a one-stop shop, steel mill, and one of the Chinese custom steel furnace manufacturers that provides project management services for the products we manufacture.1.Innovative project management solutions with 40 years of experience;2.Safety is of prime concern in all aspects of the project;3.Services for both standard and custom fabrication project management jobs;4.Using the world's top quality and the most precise technologies.FAQQ1: Are you trading company?A1: No, we are manufacturer. We welcome you to visit our own workshop.Q2: What is your delivery time?A2: For spare parts, the delivery time should be within 90 days. For furnaces, the delivery time should be within 120 days.Q3: Do you have any famous project?A3: We are the supplier of the largest 350T EAF in Turkey; We are the supplier of a 120t(110000KVA) EAF(CONSTEEL type) in China; We are the supplier of the largest ferrosilicon project (2x36 MVA) in India; We are the supplier of the largest metal silicon EPC project (2x33 MVA) in Sohar, Oman.
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