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China, Chinese High-Resolution X-ray Inspection Machine for PCB Solder Joints & Lithium Battery Defects1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
DetectorX Ray DetectorX Ray MachineX-ray Inspection Machine
Dongguan Zhongli Instrument Technology Co., Ltd
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Product Description High-Resolution X-Ray Inspection Machine for PCB Solder Joints & Lithium Battery Defects Product DescriptionApplication Field:X-ray inspection equipment is mainly applied in the following professional fields:1. Electronic manufacturing and semiconductor industryIn the production of integrated circuits (IC), printed circuit boards (PCB), and electronic components (such as capacitors, inductors, and connectors), real-time X-ray imaging technology is utilized It can accurately detect internal packaging defects of chips (such as poor gold wire bonding, voids in plastic encapsulation layers), PCB solder joint quality (false soldering, bridging, insufficient solder), and internal structural abnormalities of semiconductor packaging (such as chip offset, package cracking), meeting the quality control requirements for "zero defects" of precision electronic components in fields such as consumer electronics and industrial electronics.2. The automotive and auto parts industryFor key automotive components (such as engine blocks, transmission valve bodies, and sensor housings), the penetrating power of X-rays is utilized to detect internal pores, cracks, and inclusion defects. For automotive electronic modules (such as on-board PCBS and sensor modules), the reliability of soldering and the integrity of the internal structure can be inspected to ensure the safe operation of the entire vehicle's electrical system, meeting the strict requirements of the IATF16949 quality management system in the automotive industry for component testing.3. New energy (lithium battery/photovoltaic) industryIn the field of lithium batteries, inspecting the alignment of the electrode sheets of power battery cells, the wrinkles of the separator, internal short-circuit hazards (such as metal foreign objects piercing the separator), and the welding quality of the cells in the PACK is one of the core devices for "safety performance verification" of lithium batteries from the research and development to mass production stage.In the photovoltaic field: Non-destructive testing is conducted on hidden cracks, fragments of photovoltaic cells and modules, as well as internal bubbles and foreign objects in the packaging layer to ensure the power generation efficiency and service life of photovoltaic products.4. Aerospace and high-end manufacturing industriesIn the production of aerospace precision components (such as aero engine blades and hydraulic system components), detect internal microscopic defects (such as abnormal grains and microcracks); For high-end industrial castings (such as valves and pump bodies), casting defects (shrinkage cavities, sand holes) are inspected to ensure the reliability and safety of high-end equipment.This type of equipment, with its high-resolution X-ray imaging and digital detection and analysis system, has become a key technical device for various industries to achieve "full-process quality traceability" and "precise defect control". Features:1.High-definition perspective imaging2.Imported high-definition microfocus light source3.Self-developed software intelligent recognition4.Light source detector stage.It can be CNC combined and movedRadiation safetyThe radiation level of the entire machine complies with international standards, and the equivalent rate of the tested radiation dose on the surface of the entire machine is less than 1uSv/hr. Safety interlock function: Limit switches are set at all door opening positions. When the door is opened, the radiation source will automatically shut off. The automatic protection function of the radiation source: When the equipment is not in operation, the radiation source will automatically cut off power after 5 minutes and enter the protection state. The working status of the radiation source is indicated by a status indicator light.Imaging effectRelated Parameters:X-ray SourceModelZL-4009-G740ZL-4009-G750ZL-4009-G751TypeClosed typeClosed typeClosed typeOptical tube voltage90kv90kv130kvX-ray tube current90 microns90 microns300μmMaximum output power8W8W39WFocus size5-15um5-15um5-15umImaging UnitPixel size85umPixel matrix1536x1536Imaging area130.56mmX130.56mmMaximum spatial resolution5.5LP/mmImaging speed1-7SOverall machine ParametersOverall machine dimensions970mm(L)*1720mm(W)*1810mm(H)Overall weight of the machine800KGOverall machine power250WPower supplyAC110-240V 50/60HzOperating temperature0-50oCMotion control System Loading area600mmx570mmDetection area130mmx130mmThe load capacity of the stage≤10kgMobile control mode Three-link operation of joystick, mouse and keyboardThree-link operation of joystick, mouse and keyboardTilt AngleThe maximum rotation Angle of the swing arm is 60°ComputerIndustrial control computerIndustrial computerOperating systemWindows10 64-bitDisplay mode24-inch monitorSoftware SystemIntelligent image algorithmThe brand-new generation of HD image enhancement engine makes X-Ray imaging clearerDiversified measurement toolsIt can measure distance, Angle, circle, area and curvature.The tinker ratio is measured and text can be freely insertedBGA bubble detectionQuickly identify BGA solder balls and automatically calculate the void ratio.It requires less parameter adjustment, has strong anti-interference ability and high accuracyMultiple operation methodsDouble-click the center function of the screen to facilitate personnel operationDefect markingSupports simultaneous marking of X-rays and visible light, with multiple intuitive marking ICONS for convenient defect classification and re-judgmentMulti-angle testingWhen performing a tilt operation or zooming in a tilted state, the image of the target object automatically followsOne-click invocation of configuration parametersBased on the product features and the best test results, export, save and call the parameter templatesCNC automatic inspectionIt can easily achieve multi-point positioning detection, with simple programming and multiple programming methodsPermission managementIt has a two-level permission management system, including operator and administrator permissionsDetection SystemAI detection capabilityIt integrates AI detection functions. Through CNC automatic positioning, AI algorithms automatically identify defects, and the algorithm discrimination results are visually presented on the software interface. Images and inspection reports are automatically storedFlexible configuration of algorithmsEquipped with AI intelligent algorithms, it can detect defects such as false soldering, continuous soldering, bubbles, foreign objects, and missing components, and supports algorithm customization for special detection scenariosMES connectionThe test results are displayed in real time, and the data and photos are uploaded to the MES or database in real timeData statisticsThe defect rate and quantity of the products are automatically statistically displayedAutomatic scanning codeOur self-developed automatic scanning technology features high accuracy and strong adaptability, capable of detecting QR codes as small as 2mmRejudgment modeAfter the product inspection is completed, the results can be rejudgedNavigation SystemCamera configurationThe picture is high-definition and the visual operation experience is excellentAutomatic navigation functionPrecise and accurate in one step, facilitating quick and convenient movement to the detection targetMagnification functionIt can achieve a maximum field of view magnification of 400 times Related Products Click here >>>> For 5% discounts!!!Company Profile About US We are Zhongli Instrument Technology Co., Ltd., a professional manufacturer specializing in food safety and industrial inspection equipment, headquartered in Dongguan, Guangdong,China. Since our establishment in 2007, we have been dedicated to developing and producing high-performance lab testing instruments, with a focus on food metal detectors, X-ray security scanners, and metal separators,etc.With over 18 years of industry expertise, our products have gained wide recognition across more than 113 countries and regions, particularly in Europe, America, and Southeast Asia.Our clientele includes leading food processing plants, logistics companies, and quality inspection institutions, drawn by our equipment's precision and reliability.In addition to standard models, our R&D team specializes in customized solutions. Whether you need equipment to accommodate specific line speeds, product sizes or sensitivity requirements, we can provide customized designs to meet your unique operational needs.Our commitment to advancing inspection technology ensures that all of our products are rigorously tested to meet CE and ISO certifications, giving our global partners peace of mind when it comes to quality and compliance.Contact us today to discuss how our inspection solutions can enhance your product safety standards.FAQ1. How to choose the most suitable Mechanical Equipment ?Our professional team will give you the best suggestion as long as you tell us what kind of test you need to do andthe required specification.2. What's the delivery term? At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15~20 working days after deposit receipt. If you are in urgent need, we can consider making special arrangement for you.3. Do you accept customization service? Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.4. Can we visit your factory before order? Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange hotel and pick up you from airport.5. Do you have customers of our country before?Now our testing machines have been sold to more than 109 countries, like USA, Canada, Russia,UK, Italy,Germany, European , India, Pakistan, Philippine, Singapore, Malaysia,Thailand , Vietnam, Korea,Saudi Arabia,Brazil...and so on.6. How about your warranty?Generally,our warranty is two years. Within the warranty period, we can offer technique support and part parts change, necessarily, our engineers may go to your place for better service.7. How about the packing for machine, is it safely protected during transportation?Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.8. What is the order process? Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment - packing - delivery - customer receiving - after service. 9. How to install and use the product? The product is shipped with an operating instructions and video of English version.How to contact us? Send your inquiry details in the below, click " Send" Now!Click here >>>> More Information !!!
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