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China, Chinese Source Manufacture Continuous Operation Straight Seam Welding Machines for Water Heater Production1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentArc WelderStraight Seam Welding MachinesContinuous Operation Welding Machines
Guangdong Zhenfulong Machinery Equipment Co., Ltd.
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Product DescriptionAutomatic Straight Seam Welding Compared with the traditional straight seam welding machine, this machine eliminates the trouble of manual loading and manual seam setting, and reduces the dependence on workers. After welding, there will be no flattening phenomenon near the weld produced by the traditional straight seam welding machine, retaining the arc shape to the maximum extent, reducing the wrong edge phenomenon produced when grouping with the end cap, and improving the welding quality of the ring seam. Plasma welding power supply or laser welding power supply can be used, the welding strength is higher than argon arc welding, strong penetration, but the back and do not need to be polished, does not affect the enamel effect. It has been used in many water heater manufacturers and has been recognised.This equipment is carried out by automatic seam finder for automatic seam finding and feeding, and the machine automatically completes the subsequent pushing, welding and discharging processes. When the diameter specification of the workpiece is changed, the mould needs to be changed manually. The mould is equipped with positioning holes, which makes it easy and quick to change.No.ItemUnitParameterRemarks1Applicable Diametermm?190 - ?600Corresponding molds need to be replaced for different diameters2Total Length of Inner Tank Cylinderminmm290-maxmm800-3Applicable Plate Thicknessmm1.3 - 2-4Strength of Original PlateMPa≤250-5Total Installed Capacity of the MachinekW1.5Excluding welding power supply6Overall Dimensionsm3.6×0.9×1.5Length × Width × Height7WeightTon1.2-8Welding Speedmm/s700 - 1200-9Travel Speedmm/s≤3000-10Number of Personnel EquippedPCS0Process personnel are required for parameter adjustment during model change1. Which manual operations can automation equipment replace?Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries. 2. What levels of precision and efficiency can the equipment achieve?Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios. 3. Does the equipment support flexible production (multi-variety, small-batch switching)?Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs. 4. Can we directly install automation equipment into our existing production line?Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications. 5. What skill level is required to operate the equipment?Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support. 6. What is the typical payback period for automation upgrades?Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles. 7. What is the warranty period, and what after-sales services are provided?Standard warranty is 1-2 years, extendable for core components. Services include installation, troubleshooting, spare parts replacement, and remote support; some suppliers offer regular maintenance. 8. What is the response time for equipment failures?Reputable suppliers commit to 24-hour response; local service points provide on-site repair within 48 hours. Remote diagnosis is prioritized for remote areas before dispatching engineers. 9. Do you provide equipment upgrades or re-engineering services?Most suppliers support upgrades (software updates, feature expansions). If production needs significantly change, re-engineering or retrofitting based on new process requirements is available. 10. Is automation equipment more energy-intensive than manual labor?Initial energy consumption may increase due to machine operation, but long-term comprehensive energy use (including labor and material waste) decreases through efficiency gains and defect reduction. Aligns with energy-saving trends. 11. Is automation suitable for small-to-medium enterprises (SMEs)?Yes. Cost-effective solutions (e.g., compact robots, modular equipment) now exist for SMEs, with lower upfront investment. Significantly enhances production stability, especially for enterprises with steady order volumes.
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