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China, Chinese Automated Vacuum Thermoforming Machine with Precision Cutting1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Dongguan Pudi Machinery Equipment Co., Ltd.
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Product Description Product DescriptionParameters.Main Configurations of PD-FY600No.Component NameBrand & Description1punching pressureservo system2trackiron girder3Tab ChainTAIWAN KMC(08B-2R-SA1 cusp)4Controller (PLC)Delta (Taiwan)5moduleDelta (Taiwan)6touchscreenKunlun Tongtai 15 inch color touch screen7Servo motor for sheet pullingDelta (Taiwan) 5.5KW8Servo motor for punching and cutting upper platformDelta (Taiwan) 7.5KW9Servo motor for punching and cutting lower platformDelta (Taiwan) 5.5KW10Stacked servo motorsDelta (Taiwan) 1KW11Beam adjustment motorSiemens12temperature control systemAOYI13Low-voltage electricsSchneider (France)14relay (electronics)OMRON(Japan)15AC contactorSchneider (France)16Thermal Overload RelaySchneider (France)17Optical sensorsSchneider (France)18Limit travel switchesSchneider (France)19solenoidsAT&T(Taiwan)20air componentAT&T(Taiwan)21Precision RegulatorsAT&T(Taiwan)22Speed control valvesAT&T(Taiwan)23Linear guidesABBA(Taiwan)24ball screwABBA(Taiwan)25bearingC&U(China)26Chain Gearzhengmeng(Taiwan)27cylinderAT&T(Taiwan)28vacuum pumpscosmic star VC160m3/h29chillerIndustrial chiller30heaters600W Infrared Ceramic Heating TileConfiguration of PD-XBNo. ItemOrigin/BrandRemark1Heating brickChineseOptional upper and lower electricfurnace are heating bricks2Pneumatic elementTaiwanAirTAC 3Temperature control module Shanghai AoyiModular voltage adjustment4PLCTaiwan Delta 5Touch ScreenShenzhenWeinview 6Travel Switch,Induction Switch Japan Omron 7Driving Motor Shenzhen YankongPrecision Stepping motor8Electrical elementFrance Schneider/ Zhejiang Zheng tai PD-FY600 Technical ParametersNO.Technical specificationTechnical Parameters1Maximum molding area900mm×710mm2Minimum molding area450mm×350mm3Widest sheet940mm4Narrowest sheet410mm5Molding thickness0.2-2.0mm6Molding height120mm7Length of upper furnace1000mm8Length of lower furnace1000mm9Stacking Height500mm10Height of cutting upper die table100mm11Height of cutting lower die table120mm12Maximum cutting force80T13Cutting methodLaser wood knife mold/ Hardware Stamping Knife14Total power of the upper furnace28.8KW15Total power of the lower furnace28.8KW16Pull motor5.5KW17Total power of equipment 80KW (40%-70% for normal use)18vacuum volume 160m3/h19Molding cooling methodWater-cooled and air-cooled20Total gas supply (external)0.8Mpa21power supply380V/50HZ (three-phase four-wire 70 m2)22Total weight of equipment (reference)Approx. 10T23Machine SizeApprox. 12000 x 2500 x 3200mm (for reference, subject to actual design)Product DescriptionPD-FY600 Vacuum Forming MachineMachine Description of PD-FY600The equipment mainly consists of machine body, plastic absorbing molding system, temperature control system, vacuum system, heating system, gas control system, electrical and computer control system, finished product punching and cutting system, product decomposition and edge material self-rolling system and other structures.I. Machine body:It is welded or spliced with steel structure profiles for mounting molding, heating, thermal laminating, punching and cutting and auxiliary devices. The overall steel structure frame has sufficient strength and rigidity. All metal surfaces are treated with anti-rust treatment and bottom sprayed with anti-rust paint; common and standardized parts are used in the structure, which is convenient for later maintenance and replacement of all parts.II. Electrical and computerized control system/safety facilities1. The system is set up with a number of protective measures, each of which may collide with each other with the action of chain protection. Safety door protection sealing device, using manual buckling, manual locking, to improve the safety factor of the equipment. 2. The main electrical control system adopts PLC integrated module control and industrial touch panel display as HMI (Human Machine Interface) with Chinese interface. The machine is equipped with buttons for operation and setting and modification of all process parameters, which makes the equipment easy to operate and maintain.3. The whole machine is divided into manual/automatic mode of operation, all setup operations in the touch screen to achieve; when the operator will be placed in the material according to the automatic startup equipment to complete the entire process of molding process once, until the material in the silo of the material processing production is complete; manual is mainly used to change the mold or start the sample control.4. The distribution cabinet contains protection circuits, including over-current, over-voltage, under-voltage, short-circuit and overload protection. Heating elements are protected by fused cores. There are warning signs or remarks in text for safety issues that may cause harm to the system or the workpiece. The electrical cabinet is fitted with a screened and protected cooling fan.5. Non-removable cables and wires outside the power box are hidden in the cable groove, easy to open the repair, if this can not be done, the choice of hose fixed.6. Multiple points "Emergency Stop" button, "Emergency Stop" forced cut off the power supply of the equipment, so that in the "Emergency Stop" when there is no dangerous situation.III. Energy interface (provided by the demand side)1. Electricity: three-phase five-wire 380V power supply 60KW.2. Gas: 1 inch compressed air interface, pressure 0.6-0.8 MP. Customers provide their own air storage tanks, air compressors and cold dryers.Detailed drawing of the machineMachine Features of PD-FY600I. Features:PD-FY600 high-efficiency program-controlled plastic air pressure thermoforming machine, the use of the latest international plastic sheet molding process technology, is a set of machine, electricity, gas integrated design, the use of microcomputer and industrial control programmable PLC control, the entire system HMI (Human Machine Interface). Square tunnel-type imported radiant heater, laser blade punching, heating, molding, punching and cutting, stacking in three stations, running at the same time, and other advanced technologies, that is, feeding, heating, molding, punching and cutting, stacking of plastic sheet molding equipment completed in one go. Reduce labor, convenient operation, improve productivity, high reliability, high degree of automation, dedicated to thermoforming and automatic product punching and cutting of the assembly line.II. Uses:Suitable for HIPS, PS, PP, PVC, PET, ABS and other plastic sheet molding, processing of highly transparent, high stretch, shallow stretch, round, square, irregular, up and down two-way stretch, flap, etc., the production of a variety of boxes, plates, trays, bowls, lids, industrial packaging class and other packaging products.III. Process CompositionSheet placement → sheet transportation → heating → molding and cooling → cutting → decomposition and stacking → waste rewinding systemA total of three-station production line, operation program: manual/automatic integrated mutual switching role, manual easy to take samples, control parameter settings.Use for below products:The PDVF-FY600 vacuum forming machine is an efficient and multi-functional plastic forming equipment, specially designed for the production of disposable packaging boxes, coffee cup lids, plastic trays and other products. Advanced vacuum forming technology is used to ensure product quality and consistency.PUDI MACHINERYDongguan Pudi Machinery Equipment Co., Ltd. is a professional vacuum forming machinery series equipment manufacturer focusing on R&D, design, manufacturing, sales and service. Pudi Company was founded in 2005. After nearly 20 years of R&D and production of vacuum forming machine equipment, we have continuously pursued innovation. Our company's professionals are committed to providing customers with excellent solutions and helping customers achieve innovation and efficiency in various fields.Certificates and patentsPudi Machinery Equipment Co., Ltd. has demonstrated its profound technical foundation and professional strength in the field of vacuum forming machines. The company has 16 patent copyrights and is in a leading position in the industry's innovation capabilities. Pudi Machinery Equipment Co., Ltd . has not only made remarkable achievements in technology research and development, but also obtained relevant professional certificates. These certifications further prove the high standards and quality assurance of the company's products.Logistics and transportationOUR EXPERTISE ,YOUR ADVANTANGE1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology.2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions.3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre. 4.Worry free after-sales service : Integration of installation ,commissioning and training services.Pudi service standardPre-sales service1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.2. Provide the amount of water, electricity and gas needed for the production workshop.3. Provide reasonable workshop planning program.4.Provide the mold manufacturers and material manufacturers for plastic injection molding.The sale of services1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.After-sales service1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.We can customise any model, if you are interested in our machines, please feel free to contact me.
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