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China, Chinese Efficient LPG Cylinder Foot-Ring Welding Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentOther Welding EquipmentsFoot-Ring Welding MachineLPG Cylinder Machine
Jiangsu Far East Universal Equipment Co., Ltd
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Product Description 1. Equipment OverviewThe Efficient LPG Cylinder Welding Machine with Foot-Ring, engineered by Jiangsu Far East Universal Equipment Co., Ltd, stands as a beacon of innovation and precision. This advanced apparatus is meticulously crafted for the seamless and automatic welding of LPG cylinder bases and bodies. Embodying cutting-edge welding technology coupled with an intelligent control system, it guarantees unparalleled welding stability and reliability, aligning perfectly with standards such as GB/T 5842-2023 'Liquefied Petroleum Gas Cylinders' and ISO 22991. Designed for high-volume industrial applications, this machine is the epitome of efficiency.2. Equipment Structure and compositionThis remarkable device consists of several pivotal modules, each contributing to its outstanding performance:? Frame and transmission systemThe machine's robust design features a high-strength steel frame that not only promises stability but also offers enhanced resistance to vibrations, ensuring smooth operation.It is outfitted with a high-precision rotating mechanism powered by a servo motor, facilitating uniform gas cylinder rotation and ensuring consistent welding quality.? Clamping positioning systemUtilizing cutting-edge pneumatic or hydraulic fixtures, this system accommodates gas cylinders of varying specifications (15kg, 50kg, etc.) with impeccable precision, aligning the base perfectly with the cylinder body (error margin ≤±0.15mm).The fixtures are versatile, easily adjustable to match different cylinder specifications, making the welding of various gas cylinders universally feasible.? Welding systemFeaturing multiple welding methods, including MIG, MAG, or TIG, this system is adaptable for welding carbon steel (Q235B) or stainless steel (304) shields, offering flexibility and precision.The digital inverter welding machine provides a stable power supply, allowing precise control over current (100-350A), voltage (18-32V), and wire feeding speed (2-12m/min), ensuring optimal performance.o welding torch mechanism: The air-cooled welding torch, with its multi-angle adjustment feature, ensures comprehensive weld seam coverage and enhances welding accuracy.? Automated control systemo PLC+ touch screen: This feature enables efficient storage and retrieval of welding parameters, program execution, and fault diagnostics, complete with multi-formula switching for versatile operations.Human-machine Interface (HMI): A sophisticated visual panel that presents real-time data, including welding speed, temperature, and gas flow rate, empowering operators with critical insights.? Safety and Environmental Protection systemso gas protection: A high-precision flowmeter ensures a constant Ar/CO2 mixed gas ratio (typically 80%Ar+20%CO2), effectively preventing weld oxidation and enhancing safety.Safety protection: Comprehensive protective measures, such as protective covers, emergency stop buttons, and leakage protection, are in place to safeguard against operational hazards.3. Workflow? Feeding and positioning: The process begins with manual or mechanical placement of the gas cylinder and base into the fixture. The system then autonomously clamps and aligns the components with precision.? Welding execution: Under precise PLC control, the welding torch initiates, and the cylinder rotates steadily to achieve flawless circumferential seam welding between the base and cylinder body, accommodating single or multiple welds.? Cooling inspection: Upon welding completion, automatic air cooling is employed, followed by a preliminary inspection of weld appearance, assessing parameters like height and continuity.? Material cutting and sorting: Successfully welded products proceed to subsequent processes, while any defects are promptly identified, marked, and redirected for meticulous rework.4. Technical parametersProject parametersThis machine is precisely calibrated for standard LPG cylinders, ranging from 3KG to 50KG, ensuring broad applicability and adaptability across various production requirements.Welding speed: Experience adjustable precision with our welding speed range of 200-600mm/min, tailored for your specific needs.Welding thickness: Ideal for 2-6mm thickness, seamlessly handling both the base and the bottle body with unmatched precision.Power input: Operates on a 380V/50Hz, three-phase five-wire system, ensuring reliable and consistent power delivery.Equipment power: Equipped with a power capacity of 0.55KW, adaptable to different welding processes for maximum efficiency.Production efficiency: Achieve a remarkable throughput of 50-100 pieces per hour, contingent on the weld requirements, optimizing your production line.5. Quality Assurance? Weld seam inspection: Benefit from rigorous X-ray flaw detection (RT) or ultrasonic testing (UT) to ensure impeccable weld quality, free from defects such as pores, slag inclusions, or incomplete fusion.? Strength test: Our tensile tests, conducted by sampling, guarantee a weld seam tensile strength of ≥ 90% of the base material, assuring you of superior durability.? Air tightness test: Utilizing helium mass spectrometry leak detection or a hydrostatic test, we ensure a minimal leakage rate of ≤0.1Pa·m3/s, providing you with peace of mind.6. Application Scenarios? LPG cylinder manufacturing plant: Perfectly engineered for welding the base of new cylinders, enhancing production efficiency.? Cylinder inspection station: Expertly designed for base replacement or repair welding, ensuring seamless operations.? Special container production: Ideal for various metal containers needing circular welding, showcasing its versatile applicability.7. Optional configuration? Robot welding unit: Upgrade to a cutting-edge six-axis robot collaboration for synchronous welding across multiple stations, revolutionizing your production capabilities.? Laser weld seam tracking system: Real-time path correction enhances the precision of welding complex structures, ensuring high-quality outcomes.? Double-station design: Streamline your operations with alternating loading and unloading, boosting your efficiency by an impressive 40%.8. Customized Services:Discover personalized solutions tailored to your specific demands, with adjustable parameters and functions according to your equipment configuration, meeting diverse customer requirements with finesse. Product ParametersMain technical parameter1.Electric currentAC380V + N 2.Motor power0.55KW3.Cylinder pressure0.5~0.7MpaCompany ProfileOur Factory Our Team Certifications Packaging & Shipping FAQ Q1: Do I need to pay deposit when contract is done?Yes, 30% deposit. Delivery time within 20~50days after deposit payment.Q2: Can you provide OEM service?Yes, we can. We can print or engrave your logo on products.Q3: How can I contact you?Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.Q4: How to guarantee your quality?1.Strictly control the production process to ensure that every step meets the standards.2. Conduct regular quality inspection to find and solve problems in time.3. Strengthen staff training, improve operation standards and quality awareness.4. Use high-quality raw materials to ensure product quality from the source.5. Establish a sound feedback mechanism to continuously optimize products.Q5:Can you do different countries market?Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.Q6:How about the shipping and shipping fee?We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.Q7:What's your advantage?We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.Q8:What services do you offer?We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.
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