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China, Chinese Factory Design IGBT Induction Hardening Machine System for Car Crank Shafts, Truck Crank Shafts1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Industrial Customized ServiceHeat TreatmentTruck Crank ShaftsInduction Hardening Crank Shafts MachineInduction Hardening Car Fittings Equipment
Foshan Sinfor Electro-Machanical Equipment Co., Ltd.
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Product Description Factory design IGBT Induction Hardening machine system for Car Crank shafts , Truck Crank shafts INDUCTION HARDEING MACHINE :Induction hardening is a specialized heat treatment process utilized to increase the durability and hardness of metal components with a high carbon content. By heating these parts in an induction field and rapidly cooling them through quenching in water, oil, or air, this method ensures enhanced surface wear resistance while maintaining the inherent mechanical properties of the metal.Localized Precision Heating for Optimal HardnessOur state-of-the-art induction heat-treating technology offers precise control over the hardening process, allowing for targeted heating up to pre-determined temperatures. This ensures process repeatability and consistent quality in every batch, making it ideal for components requiring superior surface hardness and longevity.Tailored Hardening System from Expert Engineerswe understand that every hardening challenge is unique. Our team of experienced engineers is committed to providing a free evaluation of your application, offering expert advice tailored to your specific production needs. We also specialize in designing and manufacturing custom induction coils that maximize the efficiency and effectiveness of your hardening process.THE ADVANTAGES OF INDUCTION HARDEING MACHINE :Rapid Heating & Efficient Energy UseAchieves localized heating within seconds via electromagnetic induction, minimizing thermal distortion and energy waste.Precise Surface HardeningControlled depth of hardened layer (0.1-5mm) ensures optimal surface hardness (e.g., HRC 50-65) while maintaining core ductility.Non-contact process eliminates tool wear and contamination risks.Automation CompatibilitySeamlessly integrates with PLC/robotic systems for consistent, repeatable results in high-volume production.Programmable parameters (frequency, power, time) enable rapid job changes.Enhanced DurabilityHardened surface resists wear, fatigue, and corrosion, extending component lifespan by up to 3x in demanding applications (gears, shafts, bearings).Flexibility & ScalabilityAdaptable to complex geometries (e.g., curved surfaces) and varying material thicknesses (ferrous metals only).Suitable for prototyping to mass production.Eco-Friendly OperationZero exhaust emissions; reduced heat pollution compared to open-flame methods.Cost SavingsLower labor and maintenance costs due to minimal manual intervention and reduced scrap rates.Quality AssuranceReal-time monitoring systems (e.g., infrared sensors) ensure compliance with metallurgical standards.Key Technical NotesFrequency Selection: Lower frequencies (≤10 kHz) penetrate deeper, while higher frequencies (≥200 kHz) refine surface layers.Hardening Depth Control: Adjust power input and coil design to match part requirements.Material Suitability: Ideal for carbon steels, alloy steels, and cast irons (requires magnetic permeability).This technology is widely adopted in automotive, aerospace, and heavy machinery industries for precision performance-critical components.INDUCTION HARDEING MACHINE DSP-120KW TypeDSP-120KW Work Power 3*380v/415v/440v/480v 50-60hz The range of operating voltage 340-430V AC Output power 120KW Input current 180A Fluctuating frequency 10-40khz Timing (Heat time,Retain time,Cool time) 1-9999S The flow rate of cooling water 0.15 Mpa 25L/Min Water temperature protection point 40centidegree Duty cycle 100% (40degree room temperature) Weight Mainparts:138Kg Transformer:98kg SizeMain Parts:740*600*1200MMTransformer: 520*450*670MMCustomized Induction hardening machine tool system :Feedback from our customers :OUR FACTORY PACKAGE:
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