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Post Press Equipment Die Cutting Machine Slitter& Scorer Positioning Precision Machining

Shandong Gojon Precision Technology Co., Ltd

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Product Description FEATURES Slitter PartThin tungsten alloy steel blade for high quality slitting with fine trimmed thick edge, eliminates crushed flutes on the paperboards edges.NC thin blade for slitter.Blades fast position within 3-5 seconds by computer control system. High - precision ball screw, mechanism alignment tolerance ≤±0.5mm. New type carbon fibred blade holder, steel comb blade holder, Tefln blade holder improve the whole machine practicality and stability.Cutter Part Separated Cutter part,convenient to install,maintain,and reduce problems solved time a lot.High quality AC servo motor and Germany advanced servo motor driving system, for higher precision and lower power consumption. The control system is in accordance with CE standard and passed strict industrial testing, with higher reliability and longer serving life.Color screen shows the whole production scenario. Auto order change with warning signal before order change starts. Lubrication:Hand - operated force -feeding or oil bath. Cutting tolerance: ≤±1mm at constant speed, ≤±1.5mm at average variable speed. Stacking part Four independent paperboard conveying sections, paperboard stacking and conveying to transverse ejection part by inverter controlling, speed can reach to 150m/min.Pneumatic control for batch changing, pile changing, and auto counting. Paperboard lifting type stacking platform, computer controlled, stacking neatly. When reached to the pre-set quantity, the paperboards are ejected transversely. The paperboard back baffle with new apparatus, which improving the paperboard tidiness. Execute part High quality grey cast iron (HT300) for gear box, precision machined, and aging treated High quality seamless, aging treated, steel tube for spiral knife shaft and paperboard carrying roll, dynamic balanced ZG230-450 for blade fixing plate Special material for comb - blade holder High quality thin tungsten alloy blade High speed tool steel spiral knife Hantang material conveying belt NC Servo Rotary Cutoff and Edge slitting NCQE-2500 Basic parameter ModelNCQD-2500-250-cutting length1000-1100mmMax. width2590line speed300m/minSize3507Lmm×5283Wmm×1998Hmmweight6TSystem paramenterComputerSchneidr Touch screenPLCSchneidr PLCDrive motorConvertor motor 4KW*2Cutting motorItaly Phase 28.6KWMain motorServo motor 7.5KW Total power44 .1KWFeature1. Quickly remove waste paper board and paper head2. Automatically arrange the knife according to the order, to achieve edge trimming3. Be equipped with double-layer cable, to achieve order change without stopNC Servo High class thin blade slitter scorerNCFY-GSK-2500-7/12-300 Imported high quality industry computer and PLC compose the machine NC system. Automatic synchronizes with the corrugated production line speed, can be connected with production management system with excellent compatibility. High quality linear guides and high - precision ball screw guarantees a ≤± 0.5 MM slitting and scoring precision. Memory can store 999 orders, auto order change or manual order change without stopping. Automatic synchronize with the corrugated production line speed Quick order change within1-3seconds. 2 sets of Auto-suction,waste paper board edges are discharged outside automatically Thin tungsten alloy steel blade, sharp and long serving life more than 8 million meters. Patent passive type grinder, light and handy structure, easy maintenance. Computer controlled auto grinding or manual grinding, knifes can be grinded while cutting at the same time, improve productivity. Well selected three type scorer: convex on concave (single wall), convex on concave (double wall) and convex on flat, which can be altered by electrical driven system. Patent Passive Type Grinder, Light And Handy Structure, Easy Maintenance Scoring line depth is controlled by computer, with fine scoring results for easy board folding. Imported synchronous belt for conveying device with higher precision, longer serving life and lower noise. To achieve 0-scoring(Min. Scoring Width: 0mm), pre-scoring(Avoid paper board crack when weather change before normal creasing.Paper board full printing) Computer Controlled Auto Grinding Or Manual Grinding, Blades Can Be Grinded While Cutting At The Same Time, Improve Productivity. Thin Tungsten Alloy Steel Blade, Sharp And Long Serving Life, More Than 8 Million Meters. Epoxy Resin Blade Holder, To Trim The Edge Of The Board Well And High Quality Slitting.Parameters TablesItemDescriptionModelNCFY-GSK-2500-7/12-300Blade / Scorer7 Blades / 12 ScorersMax. Slitting Width2590mmMin. Slitting Width175mmMax. Scoring Width2300mmMin. Scoring Width0mmLine Speed300 M/MinMaster PcStandard Industrial Control ComputerSlave PcHigh performance Mitsubishi PLC and motion controllerBlade / Scorer Wheel Allocating MotorSchneidr Servo Motor 31*0.75kw Blade Drive MotorConverter Motor 11kw - 4pScorer Drive MotorConverter Motor 7.5kw - 6p Flat press Drive Converter Motor 7.5kw - 6pTraction Drive motorConverter Motor 4kw - 6pSuction moving MotorServo Motor 0.6kwLateral moving driveBrake motor 0.75kw(1:100)Scorer Deep Control MotorServo Motor 2.1kwBlade / Scorer Positioning Accuracy±0.5mmTotal Power56kwTransducerInverterLow Voltage ApparatusSchneidrTransmission Drive ModeImported Synchronous Belt For Conveying Device With Higher Precision, Longer Serving Life And Lower Noise.Scorer TypeThree Type Of Scorer: Convex On Concave, Convex On Concave And Convex On FlatSizeL×W×H: 5360mm×2600mm×2560mmWeight13.TNC servo High class spiral Knife Cutoff NCHQ-DTS-2500-300 High quality industrial computer or HMI composes the computer control system. A/C servo motor, imported special drive controlling system. Can be lined with the production management system, auto or manual order change without downtime. Double spiral knife roll structure, small cutting force, higher efficiency and smooth rotation. Special materials made spiral knife, rational designed roll structure, longer serving life. Rational designed mechanical structure, the feeding section connected with the main body via the rails, convenient for the knife adjusting. The precision gear is made after forging, fine finishing, and heat treating, with tiny backlash clearance, smooth transmission and lower noise. High cutting precision, at average speed: ≤±1mm ; at average variable speed: ≤±1.5 mm.Parameters TablesModelNCHQ--DTS-2500-300Max Cutting Width2550 mmCutting Length500 - 9999 mmCutting ThicknessSingle Wall, Double Wall, 3,5,7 Wall Corrugated Boardspeed300m/minMaster PCSchneidr Industrial Control ComputerSlave PCServo Drive From ItalyMain MotorPermanent Magnet Synchronous Servo Motor, PHASE, ItalyBoard Feeding/ Ejecting MotorVariable Frequency Motor 3KW-6P*2Oil Pump Motor0.2KWInverterSchneidrLow Voltage ApparatusSchneidrCutting PrecisionAt Average Speed: ≤±1mm GearPrecision Gear, Small Backlash, Low Noise, Smooth RotationDrive ModePrecision gear for the knife roll, imported synchronized belt for the board collecting and ejecting part, smooth transmission, high precision, long life, low noiseTotal Power116KWSizeL*W*H: 4300*5810*1940mmWeight12TOthersPinch roll for board feeding, measuring meter roller installed between two rolls. Smooth board feeding with precise measuring.Board ejecting PU roller gap can be manual fine turning, can be fast lifted via cylinder.Energy saving control mode, low power consumption, high precision.NC Servo large Down stacker.NCDM-LMD-2500Feature High quality HMI and high quality PLC compose the computer control system, can be connected with production management system. Four groups of transports belts, synchronous speed with production line, batch change, order change automatically. Front stacking section is drum type wheels plus steel strips structure, which solve the air cushion type paperboard drifting problem caused by the altitude difference between the cutter and the stacker.Multi groups of independent controlled speed-reducing carbon fiber braking brush, ensure neat stacking at different line speed for different cutting length.Multi sectioned belts with independent inverter controlled motors, auto tracing the production line speed, stacking, batching and order changing according to different line speed, different cutting length, and auto cycle working. The gantry delivery end section connected with the hanging basket lateral discharging device by chains, balancing to each other, synchro-lifting, less power consumption, less batching change time, increased production speed. Sybchro-lifting controlled by AC servo controller, neat stacking and safe running. The movable paperboard baffle can be auto-adjusted for different length and specification paperboard, neat stacking. Photoelectric laser measure the height of batches of paper boards, realize the function of auto-counting.The paperboard back baffle can be lifted, shifted automatically to achieve multi order stacking, suitable for small orders' stacking.Advantages The length of this type machine is much reduced, which will save the space; also comparing with the traditional machine of the same specification, this type machine, specially the lifting up and down balance structure for the delivering end and hanging basket, not only improve the efficiency but reduce the energy consumptionSpecificationBasic ParametersModelNCDM-LMD-2500Max. Cardboard Collecting Width2550mmCardboard Collecting LengthStandard:500~3600mmLogistics Roller TableAccording to the Order ConfigurationCross ConveyingModule BeltStacking Height1800mmSpeed300m/minMaster PCSchneidr Touch Screen Slave PCHigh-performance Schneidr PLC Lifting up and down MotorServo Motor Conveyor MotorConverter motorBuffle moving MotorServo MotorTotal Power35.75 kWSize19600mm×8200mm×3900mmWeight18.5tons1,NC servo Rotary CutoffFeaturesDie cutting type cutting, automatic selection of segmented die cutter, can realize partial cutting of cardboard ear and whole cutting;Quickly cut off waste cardboard and waste paper head to improve efficiency and reduce waste;Automatic ear cutting when changing orders, the waste paper edge can smoothly enter the waste suction mouth after the cardboard is cut lengthwise;High quality die cutting rubber pad, alloy steel die cutter, good cutting quality and long service life;It is equipped with paper feeding and paper output conveying, automatically tracking the speed of large belt, feeding paper stably and outputting waste board stably;Servo drive of lower anvil roll, automatically synchronized with large belt;Fisch permanent magnet synchronous servo motor and CT servo control cutting, with high cutting accuracy and efficiency;Schneidr 10"color touch screen is equipped as standard to facilitate on-site operation and monitoring;Standard configuration of communication interface and control interface, networking operation with cadre equipment monitoring management system;Industrial air conditioners are equipped as standard, and electrical equipment operates in a dust-free, constant temperature and humidity environment; It is designed in strict accordance with CE standards to ensure safe use of equipment.Parameters Tables ItemDescriptionTypeNCQD-1800Max. cutting1850mmSpeed 20m/minTransmissionHigh precision gear and shaft; stable transmissionCutting length500-900mmCutting presion+/-1mmMain motor Italy AC induction servo motorDrivePhase, ItalyTouch screenSchneidrLow-voltage apparatusSchneidrGearHigh precision gear conveyor system applied for steady operation and lower noiseCutter rollMade of special material, with optional blade roll structure, is of long using life.Motor power40KWSizeL*W*H: 3507mm×4985mm×1998mmOtherfunction1. Quick removal of waste cardboard and waste paper head2. The cutter can be arranged automatically according to the order to achieve trimming3. It is equipped with double layer wire to change orders without cuttingRemote adsorption meter measuring device:Eliminate inaccurate measurement accuracy caused by knife roll cutting vibration. At the same time, a power transmission platform is set to cooperate with the paper pressing sun roller to reduce the tail flick phenomenon after the cardboard is cut.2, NC servo thin blade slitter scorer★ 1-second order change, prepressing, zero line pressing, convex to flat roll (to meet customer printing), convex to concave. FeaturesImported high quality industry computer and PLC compose the machine NC system. High quality linear guides and high - precision ball screw guarantees a ≤± 0.5 MM slitting and scoring precision. Memory can store 999 orders, auto order change or manual order change without stopping. Automatic synchronize with the corrugated production line speed; can be connected with production management system with excellent compatibility. Quick order change 1 second. Thin tungsten alloy steel blade, sharp and long serving life more than 8 million meters. Computer controlled automatic or manual knife sharpening is adopted for knife sharpening. Passive knife sharpener is light in structure and easy to maintain. It can be sharpened while cutting to effectively improve production efficiency; Line pressing type can be achieved: pre pressing, convex to flat roll (to meet customer printing), convex to concave; The front and rear two rows of wire pressing wheels are configured to realize zero wire pressing; It can automatically track the speed of the production line to ensure its synchronization, and can be connected to the production management system with strong compatibility; The pressing depth is automatically controlled by the computer, with good line shape and easy molding; Synchronous belt drive, high precision, low noise, long service life; Left and right electric deviation correction of the whole machine.Parameters TablesItemDescriptionModelNCFY-CTY1800-5/8-0Knife/Scorer 5knife/ 8scorerMax. Slitting Width1850mmMin. Slitting Width145mmMin. Scoring Width 0mmSpeed350 m/min Master PCSchneidr Control ComputerSlave PCSchneidr PLC Knife/scorer Wheel Allocating Motor High quality Servo Motor 0.4KWKnife drive motor Converter Scorer drive motorConverterKnife/ scorer positioning accuracy±0.5mmFrequency ConvertersSchneidrLow Voltage Apparatus SchneidrElectric cabinet air conditionerCT-800 × 2Transmission Drive ModeImported synchronous belt for conveying device with higher precision, longer serving life and lower noise.Scorer TypePrepressing, convex to flat roll (for customer printing), convex to concave. It is customizable.SizeL×W×H:1900(including suction)×4490×2350Total Power30.65KWOthers Automatic synchronizes with the corrugated production line speed, can be connected with production management system with excellent compatibility.The knife grinding system does not break the knife and extends the life of the blade, which can realize manual knife grinding and automatic knife grinding;The cutter line adopts automatic calibration and manual calibration, with the function of manual fine adjustment;The time for changing the order and adjusting the tool line is 1 second; Tungsten steel alloy blade is used for slitting; The cutter wheel and wire pressing wheel are raised pneumatically; There is no need to cut the cardboard when replacing the order;Fiber comb type knife holder is adopted. 4,NC Double layers Servo Drum type CutterFeatures High quality industrial computer or HMI composes the computer control system. A/C servo motor, imported special drive controlling system. Can be lined with the production management system, auto or manual order change without downtime. Double spiral knife roll structure, small cutting force, higher efficiency and smooth rotation. Special materials made spiral knife, rational designed roll structure, longer serving life. Rational designed mechanical structure, the feeding section connected with the main body via the rails, convenient for the knife adjusting. The precision gear is made after forging, fine finishing, and heat treating, with tiny backlash clearance, smooth transmission and lower noise. High cutting precision, at average speed: ≤±1mm ; at average variable speed: ≤±1.5 mm.Parameters TablesModelNCHQ-ZL2-1800-220Max Cutting Width1850 mmCutting Length500 - 9999 mmCutting ThicknessSingle Wall, Double Wall, 3,5,7 Wall Corrugated Boardspeed250m/minMaster PCScheider Industrial Control ComputerSlave PCServo Drive From ItalyBoard Feeding MotorVariable Frequency Motor 3KW*2Main MotorPermanent Magnet Synchronous Servo Motor, PHASE, Italy 36.6KW*2Ejecting MotorVariable Frequency Motor 3KW*2Oil Pump Motor0.37KW*1InverterScheiderLow Voltage ApparatusScheiderCutting PrecisionAt Average Speed: ≤±1mm GearPrecision Gear, Small Backlash, Low Noise, Smooth RotationDrive ModePrecision gear for the knife roll, imported synchronized belt for the board collecting and ejecting part, smooth transmission, high precision, long life, low noiseTotal Power86KWSizeL*W*H:Double layers: 1800mm×4800mm×2200mmOthersAdopts double spiral cutter cutting mode, with low cutting load and noise, high efficiency and stable transmission.The spiral knife is made of special materials, and the knife roll is precisely processed, with dynamic balance correction, high rigidity and small inertia.Precision gear transmission, direct drive, high transmission ratio and high efficiency.The gear box is made of high-quality castings, precision machined, and the equipment operates stablyIt is driven by AC servo motor, and the driver is imported special servo driver.Connected with the central control system, it can automatically and manually change orders without stopping the machineOptional color code tracking system to accurately track color code crosscuttingThe mechanical structure is reasonably designed. The paper feeding part can be separated from the paper cutting part through the sliding guide rail, which is convenient for knife adjustment and equipment maintenance.The paper feeding section adopts double roll paper pressing, and the frequency conversion motor controls the stable paper feeding and conveying.The upper computer control system is composed of high-quality industrial control computer or human-computer interface.The machine adopts energy-saving mode control, with low energy consumption and high accuracy.5,Double Layer Hanging Baskets StackerFeaturesThe automatic control system with high-quality industrial computer and high-performance programmable controller frame has fast running speed and stable performance;The control system can store orders and realize automatic or manual order change; The communication interface is reserved, which can realize automatic stack changing and order management with the production management;The upper and lower layers are stacked in a hanging basket, each layer operates independently, and two specifications of cardboard are stacked at the same time;The upper layer is transported in five sections, the lower layer is transported in four sections, and the basket is stacked in a stack, with automatic counting, automatic stack changing, and automatic Change orders and stack them neatly;The first section adopts vacuum absorption conveying cardboard; The independent pneumatic control of four rows of layering paper can ensure that the cardboard is stacked neatly at different operating speeds and different cutting lengths;The conveyor belt is controlled by frequency conversion motor and frequency converter to ensure the smooth transportation and accurate counting of paperboard;Conveying speed Synchronize with the speed of large line paperboard;The module belt type basket stacking platform and the servo motor drive the lifting action to ensure the stable stacking action and neat stacking; When the stacking height reaches the set quantity, the module belt basket stacking platform automatically and stably outputs the paper stack laterally under the frequency conversion control;The baffle of the hanging basket is driven and positioned by the servo motor, and the positioning is fast and accurate when changing orders; The baffle can be automatically lifted and shifted to achieve multi single stacking action;Both sides of the conveying section are equipped with corridor pedals and guardrails to facilitate the operator's cardboard inspection;The overall equipment is CE standard certified, the mechanical operation is safe, the electric cabinet is sealed independently, and the industrial air conditioner is equipped as standard. The electrical equipment operates in a dust-free, constant temperature and constant humidity environment;Parameters TablesModelNCDM-1800-DL2Max. Board Width1850mmMax. Board LengthTop layerStandard:500~3600mmBottom LayerStandard:500~2500mmTransverse Conveying ModeTop LayerModule BeltBottom LayerModule BeltSpeed300m/minDimensionL×W×H:22800mm×9180mm×3530mmGross WeightAbout 22.5 TSystem ParametersMaster PCHigh quality Touch ScreenSlave PCHigh quality PLCLifting ControlAC Servo ControllerMotor ParametersConveying motor2.2KW x 7Conveying motor3KW x 2Suction motor3KW x 2Platform Lifting motorServo 14KW x 2Horizontal drive motorThree phase asynchronous motor 3KW x 2Board Stopper motorServo 0.9KW x 2Module with platform motorHelical spiral bevel gear reducer 3KW x 2Total Power:70KWDetailed Introduction of Dry-end Solution1.Automatic Trimmer Divider ShearFunctions& FeaturesDie cutting, auto selects valid cutting knives to ensure auto trimming, slotting or shearing.Quick shear of board waste, paper-head & tail, improve efficiency, reduce waste, reduce labor.Auto breaking of board trim during order change, trim automatically enters suction-inlet.Auto slotting at board center, automatically divides board onto upper and lower Cutoff.Supreme die-cutting anvil, alloyed spiral cutting knife, ensures neat cutting and long life-span.Permanent magnet synchronous AC servo motor compatible with AC servo controller, ensures stable feed-in conveying.Permanent magnet synchronous AC servo motor compatible with AC servo controller, ensures high efficiency, accurate cut.Servo controlled quick discharge of waste.Standard 10" touch-screen monitor, easy to operate.Standard communication interface, easy to link with Central Management system.Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.Designed and manufactured according to CE standards.SpecificationsEffective width2500mmMax. Trim, divide speed300m/minMax. waste cutting speed150 m/minCutting length500~800 mmMechanical PartsFrame structure, module design, precision machining, precision assembly.Alloyed-steel Precision gears transmission, Alloyed-steel die-cutting knife.High-strengthened timing belt from GATES (America), Anvil cover from Depair (Germany), Main transmission bearings from Japanese NSK.Pneumatic SystemPneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).Electrical Control SystemFeed-in conveying controlAC Servo-controller from Inovance(China)Shear motorPermanent-magnet Synchronous AC servo motor from Inovance(China)Shear controlAC Servo-controller from Inovance(China)Waste-discharging motorPermanent-magnet Synchronous AC servo motor from Inovance(China)Waste-discharging controlAC Servo-controller from Inovance(China)Operator consoleColor touch-screen from Kinco (China)Detection controlPLC from Inovance(China)Low voltage apparatusAC contactors, air switch, switch button, etc. from Schneidr (France)2.Automatic Thin-blade NC Slitter Scorer (Pre-score type)Functions& FeaturesIndividual servo motor and controller on each Slitter and scorer sets, quick and accurate order change.Auto order change for Slitters & Scorers within 1second, quicker order-change, less waste.Slitters and scorers are Permanent-magnet Synchronous AC servo controlled, speed synchronizes with board speed.Two modules of scorers, two rows of scorers in each module. Front row: Male-to-flat/ Pre-score; Back row: Male-to-female, Male-to-male.Front row: Pre-score; Back row: Male-to-female behind Pre-score/ Final-score, ensures high score quality, prevents paper crushing.Front row with Male-scorer as Upper scorer, smooth motivated roller as lower scorer, realizes high quality Male-to-flat score.Combination of two-module scorers, realizes Minimum score spacing is 0mm.Auto switching of Score profiles, Auto servo-controlled Score-depth adjusts during order-change.Alloyed steel thin-blade, Auto sharpening and Auto lubrication for longer life-span& high-quality slitting.Standard trim suction-inlet, Auto servo-controlled positioning according to border blade.Optional Auto rectification, Auto tracking paper edge or color-mark.Standard 10" touch-screen monitor, easy to operate.Standard communication interface, easy to link with Management system.Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.Designed and manufactured according to CE standards.SpecificationsNameContentEffective width2500mmMax. speed300m/minMin. Slit width150mmMin. Score width0mmSlitters Qty.7 setsScorers Qty.12 setsOrder change1 secondOrder positioning±0.5mmRectification range±100mmMechanical PartsFrame structure, module design, precision machining, precision assembly.Slitter& Scorer main transmission: Alloyed-steel made Precision spline shaft & hubSlitter& Scorer positioning: Alloyed-steel made Precision helical rack & pinionSlitter& Scorer position guiding: Precision linear guide & runner blockHigh-strengthened timing belt from GATES (America), Main transmission bearings from Japanese NSK.Pneumatic System Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).Electrical Control System EquipmentManufacturerSlitter& Scorer position motorInovance (China), Permanent-magnet Synchronous AC servo motorSlitter& Scorer position controlInovance (China), AC Servo-controllerSlitter& Scorer rotate motorInovance (China), Permanent-magnet Synchronous AC servo motorSlitter& Scorer rotate controlInovance (China), AC Servo-controllerScore-depth adjust motorInovance (China), Permanent-magnet Synchronous AC servo motorScore-depth adjust controlInovance (China), AC Servo-controllerSuction inlet move motorInovance (China), Permanent-magnet Synchronous AC servo motorSuction inlet move controlInovance (China), AC Servo-controllerRectification motorInovance (China), Permanent-magnet Synchronous AC servo motorRectification controlInovance (China), AC Servo-controllerOperator consoleKinco (China), Color touch-screenDetection controlInovance (China), PLCLow voltage apparatusSchneidr (France)AC contactorsSchneidr (France)Air switchSchneidr (France)Switch buttonSchneidr (France)3.Automatic Board DiverterFunctions& FeaturesThe Board Diverter is composed of liftable board-support section, motorized convey-section, auto board diverting section and fixed board-support section.Board diverting is automatically controlled by the CMS as per order input, then convey board to the Upper& lower Cutoff.Servo motor control ensures stable conveying of board.Designed and manufactured according to CE standards.SpecificationsEffective width: 2500mmConvey speed: 300m/minDiverting speed: 250m/minMechanical PartsBeams & Legs are made of square-tube of supreme quality, with sandblasting, and baking finishing surface.Board support-frame is of thick stainless-steel pipes, smooth & long-lastingConveying roller made of supreme seamless pipes, with precise machining, chrome-coating surface and dynamic balancing.High-strengthened timing belt from GATES (America)Supreme sun-wheels for board pressingPneumatic System Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).Electrical Control System Convey motorInovance (China)Convey controlInovance (China)Detecting controlPLC from Inovance(China)Low voltage apparatus (LVA)Schneidr (France)LVA componentsAC contactors, air switch, switch button, etc. from Schneidr (France)4.Automatic Double Spiral-knife NC CutoffFunctions& Features Double Spiral-knife Cutoff in one body, Individual feed-in conveyor & individual control system.Frame-structure, Module-design, precision machining, precision assembly, ensures long-term stable performance.Alloyed steel seamless thin-wall tube, spiral-knife shaft, precision machining, dynamic balancing, ensures high rigidity, low inertia.Alloyed-steel precision gear-transmission ensures high- efficiency, long-term stable running.Alloyed steel twin saw-teeth spiral-knife, for long lifespan and precise& clear cut.Permanent-magnet Synchronous AC servo motor & controller configuration ensures a precise & efficient cutting for the Cutoff.Permanent-magnet Synchronous AC Servo motor & controller ensures stable conveying at feed-in& feed-out side.Auto order change, Auto cut order change waste.Optional cut-to-mark system, accurate color-mark tracking cut for preprinted board.Standard auto spray lubrication system, ensures effective lubrication on gears & bearings and efficient heat-radiation.Standard energy storage capacitors, reactance, ensures stable operation and power saving.Standard 10" touch-screen monitor, easy to operate.Standard communication interface, easy to link with Management system to achieve auto stable Order-change or Order-monitoring.Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.Designed and manufactured according to CE standards.SpecificationsParameterValueEffective width2500 mmMax. speed300 m/minCutoff length350~9999 mmCutoff precision±1 mmMechanical PartsFrame structure, module design, precision machining, precision assembly.Seamless thin-wall tube as spiral knife-shaft for high rigidity, low inertia.Alloyed-steel precision gear-transmission, Alloyed-steel twin saw-teeth spiral knife.High-strengthened timing belt from GATES (America), Main transmission bearings from Japanese NSK.Pneumatic System Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan)Electrical Control System Equipment/ComponentBrand/OriginFeed-in & Feed-out convey motorInovance (China) - Permanent-magnet Synchronous AC servo motorFeed-in & Feed-out convey controlInovance (China) - AC Servo-controllerMain Cutoff motorInovance (China) - Permanent-magnet Synchronous AC servo motorMain Cutoff controlInovance (China) - AC Servo-controllerOperator consoleKinco (China) - Color touch-screenDetection controlInovance (China) - PLCLow voltage apparatusSchneidr (France) - AC contactors, air switch, switch button, etc.5. Automatic Double Basket Down StackerFunctions& FeaturesDouble-level Down stacker, Independent operation on each level, realizes two order types simultaneously. Accurate board count, Auto pile change/order change during neat down stacking.Permanent-magnet Synchronous AC Servo motor & controller controls stable conveying, synchronizes conveying speed with production line speed.Vacuum system on 1st&2nd belt, six rows of carbon-fiber press strips with auto pressing function, controls neat shingle of boards and stable conveying.Permanent-magnet Synchronous AC servo-controlled conveying, coordinating with vacuum suction, ensures precise order/pile change.Permanent-magnet Synchronous AC servo controlled lifting Crawler-belt basket platform, ensures quick, neat and stable stacking.Rear-stopper Permanent-magnet Synchronous AC servo controlled, quick and accurate positioning during order change.Rear-stopper auto positioning and lifting, realizes multiple-orders within a pile and bundle stacking.Permanent-magnet Synchronous AC servo-controlled pile expulsion, stable auto transverse pile expulsion till the set stacking height on the crawler-belt stack platform.Checking aisles on both sides of the conveyor for easy operation and board inspection.Standard 10" touch-screen monitor, easy to operate.Standard communication interface, easy to link with Management system to achieve auto stable Order-change or Order-monitoring.Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.Designed and manufactured according to CE standards.SpecificationsEffective width: 2500mmStack speed: 300m/minStack length: Upper 3500mm, Lower 3500mmStack height: Upper 2000mm, Lower 1500mmMechanical PartsBeams & pillars: Sand-blasting & powder-coating surface treatment with square-tube of supreme quality.Conveyor rollers: Supreme Seamless steel-tube with Precision machining, dynamic balancing, hard chrome platingHigh-strengthened timing belt from GATES (America), Supreme sun-wheel pressing-roll.Pneumatic SystemPneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).Electrical Control System Equipment/ComponentMotor TypeControl TypeBrand/ManufacturerConveyorsPermanent-magnet Synchronous AC servo motorAC Servo-controllerInovance (China)Stacker LiftPermanent-magnet Synchronous AC servo motorAC Servo-controllerInovance (China)Transverse ExpulsionPermanent-magnet Synchronous AC servo motorAC Servo-controllerInovance (China)Rear-stopper PositioningPermanent-magnet Synchronous AC servo motorAC Servo-controllerInovance (China)Pressing-strips LiftPermanent-magnet Synchronous AC servo motorAC Servo-controllerInovance (China)Operator Console-Color touch-screenKinco (China)Detection Control-PLCInovance (China)Low Voltage Apparatus-AC contactors, air switch, switch buttonSchneidr (France)6. Centralized Management System for Dry-end Functions& FeaturesCheck current processing order dataCheck queued order dataCheck finished order dataAuto waste quantity replacementMonitor dry-end equipmentOrder change control on dry-end equipmentConfiguration of the system1 set Kinco 15" industrial flat-panel computer1 set detecting& monitoring software1 set Schneidr low-voltage components Facilities & Capabilities

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