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China, Chinese High Precision 0.02 mm Aluminium Wire and Wire Automatic Straightening and Cutting Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metallic Processing MachineryMetal Straightening MachineryWire Straightening Cutting MachineStraightening Cutting Machine
Shanghai Qi Pang Industrial Co., Ltd.
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Product Description Product DescriptionWire Straightening And Cutting MachineThis straightening and cutting automatic metal iron wire can be suitable for all kinds of metal wire straightening cutting, surface, no scratches, cutting length error of 0.2-0.5 mm, the cutting length range is 80mm to 6000mm.Human-machine-incorporated touchscreen control systems can save manpower for the customer. The company's main range of wire 1 mm to 5 mm can be customized, fastest of up to 150 meters per minute, available for copper, iron, aluminum, gold, silver, stainless steel, high carbon steel,l and plastic coated wire, and metal wire.If you want faster speed, please contact customer service. If you are concerned about the straightening effect, we can provide free proofing.Configuration parameters of straightening and cutting automatic metal iron wire:1. two servo motors, 1.5 kw traction, and 1:10 planetary reducer cut off 1.5 kw,2. cut off the PLC touchscreen electronic CAM system,3. servo motor brand, servo motor straightening and cutting machine,4. fuselage length 1850mm wide 780mm total height 1300mm. It weighs about 498 kilograms,5 the total weight of the automatic spreader is 90kg,6. The control mode includes an inverter analog control system,7. Minimum diameter: 250mm; maximum diameter: 500mm,8 the weight of the spreader is about 90kg. Product Parameters Product ParametersMachine TypeFixed cut0.2-0.9Fixed cut1-3Fixed cut2-5Fixed cut4-7Crop Length RangeNo limitNo limitNo limitNo limitLength Error±0.2mm±0.15mm±0.15mm±0.15mmFeed Rate10-15m/min20-30m/min20-40m/min20-40m/minFeed Servo Motor1.5kw servo motor1.5kw servo motor2.6kw servo motor2.6kw servo motorCut-Off Servo Motorcylinder cutoff1kwservo motor1kwservo motor2.6kw servo motorAligning Machine2*0.75kw motor1.5kw motor2.2kw motor4kw motorNumber Of WireFeeding Groups3 sets(6 wheels)4 sets(8 wheels)5 sets(10 wheels)5 sets(10 wheels)Modulation Block Number12 6 6 8 Adjustable Wire Range0.2-0.9mm1-3mm2-5mm4-7mmControl ScreenTouch screenTouch screenTouch screenTouch screenReceiving Rack1000*300*150(customizable)1000*300*150(customizable)1000*300*150(customizable)1000*300*150(customizable)Frame SizeLength*width*height1500*800*1300(mm)Length*width*height1100*800*1300(mm)Length *width *height1400*500*1300(mm)Length*width*height1600*500*1300(mm) Detailed PhotosMaterial-01FrameMaterial: High-strength steel (such as Q235, Q345) or cast iron is usually used.Features: It has high rigidity and stability and can withstand vibration and load during equipment operation.Straightening rollerMaterial: High-hardness alloy steel (such as Cr12MoV, GCr15) or surface-hardened steel.Features: Strong wear resistance, able to withstand high pressure and friction during material straightening.Cutting deviceSaw blade/tool material: Carbide (such as tungsten steel), high-speed steel (HSS), or diamond coating.Material-02Features: High hardness and wear resistance, able to cut metal materials efficiently.Transmission partsMaterial: Gears, bearings, etc. are made of high-quality alloy steel (such as 20CrMnTi).Features: High strength and wear resistance, ensuring the stability and reliability of equipment operation.Hydraulic systemMaterial: Hydraulic cylinders and pipelines are made of high-quality steel, and seals are made of oil-resistant rubber or polyurethane.Features: High-pressure resistance and corrosion resistance, ensuring the stable operation of the hydraulic system.Processing Technology-01Straightening processRoller straightening: The material is bent and stretched multiple times through multiple sets of straightening rollers to eliminate its bending deformation.Mold straightening: The material is straightened through a straightening die, which is suitable for wire and small diameter bars. Hydraulic straightening: The hydraulic system is used to apply pressure to the material to achieve high-precision straightening.Cutting processSawing: Cutting with a circular saw or band saw is suitable for large-diameter bars and pipes.Processing Technology-02Shearing: Cutting with a tool is suitable for small-diameter bars and wires.Laser cutting: Cutting with a laser is suitable for materials with high precision requirements.Surface treatmentHeat treatment: Quenching and tempering of key components such as straightening rollers and cutting tools to improve their hardness and wear resistance.Surface coating: Coating the cutting tool (such as TiN, TiCN) to extend its service life.Production ProcessDesign phase - Determine the technical parameters of the equipment (such as straightening range, cutting length, accuracy, etc.) according to customer needs. Processing phase - Frame processing: Use CNC machine tools to perform milling, drilling, and other processing on the frame to ensure its accuracy and rigidity. Straightening roller processing: Use a grinder to precisely grind the straightening roller to ensure its surface finish and dimensional accuracy. Cutting device processing: Precision machining and heat treatment of saw blades or cutters to ensure their cutting performance. Assembly phase - Mechanical assembly: Assemble the frame, straightening roller, cutting device, and other components to ensure the position accuracy of each component. Debugging phase - No-load debugging - Load debugging - Accuracy detection - Factory inspection - Functional test - Appearance inspection - Packaging and deliveryFAQ1. Can the φ630mm Shaftless Wire Take-up Machine handle wires of different thicknesses? Yes, the machine can handle wires of different thicknesses.2. Does the machine come with a warranty?Yes, the machine comes with a standard warranty from the date of purchase.3. What is the average life of the machine?The average life of the machine depends on usage, but if properly maintained, it can last for several years.4. Can the machine operate continuously?The machine is designed for continuous operation and is ideal for high-volume production facilities.5. Is the machine easy to operate?Yes, the φ630mm Shaftless Wire Take-up Machine is easy to operate, with a user-friendly interface and simple operation.
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