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China, Chinese Factory Price of IGBT Induction Hardening Machine for Quenching Push Rod and Plane Rod1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Industrial Customized ServiceHeat TreatmentFactory Price of Hardening MachineInduction Hardening Machine
Foshan Sinfor Electro-Machanical Equipment Co., Ltd.
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Product Description Factory price of IGBT Induction Hardening machine for quenching Push Rod and Plane Rod:INDUCTION HARDEING MACHINE :Induction hardening is a specialized heat treatment process utilized to increase the durability and hardness of metal components with a high carbon content. By heating these parts in an induction field and rapidly cooling them through quenching in water, oil, or air, this method ensures enhanced surface wear resistance while maintaining the inherent mechanical properties of the metal.Localized Precision Heating for Optimal Hardness:Our state-of-the-art induction heat-treating technology offers precise control over the hardening process, allowing for targeted heating up to pre-determined temperatures. This ensures process repeatability and consistent quality in every batch, making it ideal for components requiring superior surface hardness and longevity.Tailored Hardening System from Expert EngineersAt Our factory, we understand that every hardening challenge is unique. Our team of experienced engineers is committed to providing a free evaluation of your application, offering expert advice tailored to your specific production needs. We also specialize in designing and manufacturing custom induction coils that maximize the efficiency and effectiveness of your hardening process.Advantages of Induction Hardening Machines1. Rapid Heating & Efficient Energy Use? Achieves localized heating within seconds via electromagnetic induction, minimizing thermal distortion and energy waste. traditional furnaces.2. Precise Surface Hardening? Controlled depth of hardened layer (0.1-5mm) ensures optimal surface hardness (e.g., HRC 50-65) while maintaining core ductility.? Non-contact process eliminates tool wear and contamination risks.3. Automation Compatibility? Seamlessly integrates with PLC/robotic systems for consistent, repeatable results in high-volume production.? Programmable parameters (frequency, power, time) enable rapid job changes.4. Enhanced Durability? Hardened surface resists wear, fatigue, and corrosion, extending component lifespan by up to 3x in demanding applications (gears, shafts, bearings).5. Flexibility & Scalability? Adaptable to complex geometries (e.g., curved surfaces) and varying material thicknesses (ferrous metals only).? Suitable for prototyping to mass production.6. Eco-Friendly Operation? Zero exhaust emissions; reduced heat pollution compared to open-flame methods.7. Cost Savings? Lower labor and maintenance costs due to minimal manual intervention and reduced scrap rates.8. Quality Assurance? Real-time monitoring systems (e.g., infrared sensors) ensure compliance with metallurgical standards.THE TECNICAL PARAMETERS OF INDUCTION HARDEING MACHINE DSP-160KW : TypeDSP-160KW Work Power 3*380v/415v/440v/480v 50-60hz The range of operating voltage 340-430V AC Output power 160KW Input current240A Fluctuating frequency 10-40khz Timing (Heat time,Retain time,Cool time) 1-9999S The flow rate of cooling water 0.15 Mpa 25L/Min Water temperature protection point 40centidegree Duty cycle 100% (40degree room temperature) Weight Approx:950kg SizeMain Parts:800*1000*1800MMTransformer: 850*550*630MM1,ParameterWorkpiece Clamp Length 0-1500 mm Slider maximum stroke 0-1500 mm The max tactical diameter 800MMThe max weight : 850 KgWater Tank Height 600mmUP and Down Speed 0-200mm/sRotation speed( stepless variable speed) 0-100 r/minUp and Down Accuracy 0.05%Rotation Accuracy 0.05%UP and down way Transformer(coil) MovementUp and down Guide Rail Linear precision guideUp and down Lead Screw synchronous beltTop tip Clamp counterweightTop tip Guide Rail Double axis Guide Top Tip Lead Screw T Type Lead ScrewRotate Device Synchronous beltCounterweight direct Optical axis Counterweight suspension Chain Up and down Motor 2KW servo MotorTop Tip motor 120W Adjustable-speed motor Rotate Motor for Shaft Stepping motor Rotate Motor for Setting gear table Servo Motor Water pump 1.1KWSpray Water Value yesThe Quenching machine line structure VerticalHuman-Computer interface Touch ScreenControl System PLCSize: 2000mm*1200mm*3750mmWeight: Approx 1.5TFEEDBACK FROM OUR CUSTOMERS :OUR FACTORY PHOTO:PACKAGE OF PHOTO:
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